Generic XOR 125 - SERVICING INFORMATION; Troubleshooting Guide; Special Tools

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SERVICING INFORAMTION

Troubleshooting

Battery

Vehicle

Wiring diagram

Wire, cable and brake hose routing

Special tools

Thread parts tightening torque

Service data

CONTENTS

Main Page

Service Manual1
Content3
Type Identification4
Engine Number4
Fuel and Engine Oil4
Fuel4
Precautions and General Instructions5
Replacement Components5
Specifications7
Dimension and Net Weight7
Table of Contents8
Periodic Maintenance and Service8
Periodic Maintenance and Service Schedule9
Maintenance and Adjustment Procedures10
Storage Battery10
- Cylinder and Cylinder Head11
- Cylinder Head Nuts and Exhaust Pipe Bolts11
- Thickness Gauge12
Spark Plug12
Fuel Level Line12
Clean Every 3000KM13
Air Cleaner13
Throttle Cable13
Engine Idle Speed13
- Tachometer14
- Brakes15
- Front Brake Fluid Level15
Gear Oil15
- Brake Pads16
- Bleeding Air from the Brake Fluid Circuit16
- Brake Shoe Wear：17
- Bleeder Valve17
- Rear Brake17
- Tire Pressure18
- Tire Tread Condition18
Tire18
Steering18
Front Shock Absorber19
Rear Shock Absorber19
- Lubrication21
- Engine22
- Engine Center23
- Engine Components Removable with the Engine in Place23
- Engine Left Side23
- Engine Right Side23
- Torque Values24
- Cylinder Head / Valves25
- Specifications25
- Camshaft Composition Removal26
- Cylinder Head26
- Low Compression26
- Trouble Shooting26
- Cylinder Head Assembly31
- Camshaft Composition Installation32
- Cylinder / Piston35
- Knocking or Abnormal Noise35
- Low or Unstable Compression35
- Troubleshooting35
- Cylinder Removal36
- Piston Removal37
- Piston / Piston Ring Inspection38
- Cylinder Installation41
- Piston Installation41
- Fuel Switch44
- Carburetor45
- Carburetion46
- Electrical System47
- CDI & Ignition Coil Unit48
- CDI Unit and Ignition Coil Inspection48
- Checking with Electro Tester48
- Ignition System48
- Electronic Tester49
- Ignition Coil Testing Lead49
- Magneto Exciting Coil49
- Charging and Lighting System50
- Charging Output Check50
- Inducing Coils51
- No-Load Performance51
- Rregulator/Rectifier51
- Stator Coils51
- Starter System Description52
- Armature Coil53
- Carbon Brushes53
- Commutator53
- Starter Motor Inspecition53
- Fuel Guage Sending Unit Inspection54
- Fuel Level Meter/Gauge54
- Fuel Meter Inspection54
- Oil Level Switch Inspection55
- Signal System55
- Break Switch56
- Light Control Switch56
- Main Switch56
- Battery Specifications57
- Fillng Electrolyte57
- Initial Charging57
- Recharging Operation58
- Chassis59
- Side Cover Removal60
- Side Installation60
- Front Cover Removal61
- Under Cover Installation61
- Under Cover Removal61
- Legshield and Pedal Installation62
- Legshield and Pedal Removal62
- Handle Cover Removal63
- Front Wheel66
- Axle Shaft67
- Inspection and Disassembly67
  - Wheel Bearing67
  - Wheel Rim67
- Reassembly and Remounting68
- Brake Pad Replacement69
- Front Brake System69
- Caliper Removal and Disassembly70
- Caliper and Disc Inspection71
- Brake Caliper Reassembly72
- Master Cylinder Removal and Disassembly72
- Master Cylinder Inspection73
- Master Cylinder Reassembly and Mounting74
- Removal and Disassembly75
- Steering Stem and Front Suspension75
- Reassembly and Remounting78
  - Steel Ball78
  - Install Handlebar and Tighten the Screw and Bolt79
- Rear Wheel and Brake80
  - Brake Shoes81
  - Rear Rim81
- Reassembly and Remounting82
- Servicing Inforamtion83
- Wire, Cable and Brake Hose Routing91
- Special Tools for Removal and Reinstallation95
- Tightenting Torque of Screw Thread Parts97

Generic XOR 125 - SERVICING INFORMATION; Troubleshooting Guide; Special Tools

Table of Contents

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