Gentherm 5220 - Page 6

Gentherm Global Power Technologies III
TABLE OF FIGURES
Figure 1 – Overall Dimensions of the 5220 TEG ............................................................ 8
Figure 2 – 5220 TEG General Assembly, shown with L/C .............................................. 12
Figure 3 – 5220 Fuel System General Assembly .......................................................... 13
Figure 4 – Burner General Assembly .......................................................................... 15
Figure 5 – Gross Power from Power Unit @ 20°C (Beginning of Service Life) ................... 16
Figure 6 – 220-Watt Limiter Assembly........................................................................ 17
Figure 7 – 220-Watt L/C Assembly ............................................................................ 18
Figure 8 – CP Interface System Assembly ................................................................... 20
Figure 9 – Assembling the 5220 TEG .......................................................................... 23
Figure 10 – Model 5220 Mounting Dimensions, shown with CP and L/C .......................... 24
Figure 11 – Applying Thread Sealant .......................................................................... 25
Figure 12 – Setting up the 5220 TEG, shown with Limiter assembly ............................... 26
Figure 13 – Wiring Diagram 5220 TEG, with 12 V Limiter Assembly ............................... 28
Figure 14 – Wiring Diagram 5220 TEG, with 24V L/C Assembly ..................................... 29
Figure 15 – CP Installation ........................................................................................ 31
Figure 16 – CP Wiring for Model 5220-12 V, with Limiter Assembly ................................ 31
Figure 17 – CP Wiring for Model 5220-24 V, with L/C Assembly ..................................... 32
Figure 18 – Wind Scoop – Leg Assembly ..................................................................... 33
Figure 19 – Wind Scoop – Pole Stand ......................................................................... 33
Figure 20 – V
set
and Gross Power vs Ambient Temperature (Beginning of Service Life) ..... 37
Figure 21 – V
set
vs Time After Ignition, Example .......................................................... 39
Figure 22 – Change in Fuel Gauge Pressure vs Elevation Above Sea Level ...................... 40
Figure 23 – Air Shutter Diagram ................................................................................ 41
Figure 24 – Change in V
set
vs Air-Shutter Adjustment, Typical ..................................... 44
Figure 25 – TEG Tuning Guide ................................................................................... 46
Figure 26 – Change in V
set
vs Fuel Pressure Adjustment, Typical .................................... 48
Figure 27 – CP Interface System, Series Wiring Diagram .............................................. 52
Figure 28 – CP Interface System, Parallel Wiring Diagram ............................................ 52
Figure 29 – Pressure Regulator ................................................................................. 57
Figure 30 – Solenoid Valve Cable Plug Connections ...................................................... 59
Figure 31 – Solenoid Valve Fuel System Connections ................................................... 60
Figure 32 – SI Module Wiring .................................................................................... 64
Figure 33 – Spark Ignition Control Module Wiring Diagram ........................................... 65
Figure 34 – Thermal Cutoff Installation Diagram .......................................................... 68
Figure 35 – Momentary Open Circuit Diagram ............................................................. 72
Figure 36 – 5220 TEG General Assembly .................................................................... 74