Gentherm Global Power Technologies I
TABLE OF CONTENTS
1 ABOUT THIS MANUAL......................................................................................... 1
1.1 HEALTH AND SAFETY ..................................................................................... 1
1.2 TECHNICAL TERMS ........................................................................................ 1
2 QUICK START PROCEDURE ................................................................................. 3
2.1 INSTALLATION ............................................................................................. 3
2.2 START UP .................................................................................................... 4
2.3 TUNING ....................................................................................................... 4
2.4 PERFORMANCE LOG ...................................................................................... 5
3 TECHNICAL SPECIFICATIONS .............................................................................. 6
3.1 OVERVIEW ................................................................................................... 6
3.2 OPTIONS ..................................................................................................... 6
3.3 WEIGHTS AND DIMENSIONS ......................................................................... 8
3.4 IGNITION CONTROL SYSTEM .......................................................................... 9
3.5 DATA PLATE ................................................................................................. 9
3.6 FUEL CONSUMPTION .................................................................................... 10
3.7 STANDARD SPECIFICATION FOR GASEOUS FUEL ............................................. 10
4 PROCESS DESCRIPTION .................................................................................... 12
4.1 MODEL 5220 THERMOELECTRIC GENERATOR .................................................. 12
4.2 220-WATT LIMITER ...................................................................................... 17
4.3 220-WATT LIMITER/CONVERTER (L/C) ........................................................... 19
4.4 OPTIONAL CATHODIC PROTECTION INTERFACE SYSTEM .................................. 20
5 INSTALLATION ................................................................................................. 22
5.1 PRECAUTIONS ............................................................................................. 22
5.2 TOOLS REQUIRED ........................................................................................ 22
5.3 UNPACKING ................................................................................................ 22
5.4 ASSEMBLING ............................................................................................... 23
5.5 MOUNTING .................................................................................................. 24
5.6 SUPPLYING FUEL ......................................................................................... 25
5.7 CONNECTING CUSTOMER LOAD ..................................................................... 27
5.8 INSTALLATION OF LIMITER/CONVERTER (L/C) ................................................ 29
5.9 INSTALLATION OF OPTIONAL CP INTERFACE SYSTEM ...................................... 30
5.10 INSTALLATION OF WIND SCOOP .................................................................... 32
6 STARTUP AND SHUTDOWN ................................................................................ 34
6.1 BEFORE STARTING ....................................................................................... 34