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Lubrication systems
OnePlus
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Groeneveld OnePlus - Page 44
44 pages
Manual
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Groeneveld T
ransport Ef
ficiency B.V
., Stephensonweg 12, 4207 HB
Gorinchem, P
.O. Box 777, 4200 A
T Gorinchem,
The Netherlands, Ph : +31 183 641 400,
F : +31 183 624 474, http://www
.groeneveld-group.com
www
.groeneveld-gr
oup.com
43
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
Preface
5
1 General Information
6
Introduction
6
The Oneplus Automatic Greasing System
6
2 Description Components
8
Properties
8
Composition of the Oneplus Pump
8
The Integrated Control and Monitoring Unit
10
Selector Switches
11
Setting Possibilities Selector Switches
11
The Plunger Pump
12
Safety and Control Features
12
Maximum Grease Pressure
12
Defective Wiring and Short-Circuits
12
The Test Push Button
12
Performing a Test Cycle
13
Retrieving Fault Messages
13
The Optional Indicator Lamp
14
The Distribution Blocks
15
Properties
15
Composition
15
Principle of Operation
16
Non-Return Valves
17
Failure of One of the Doser Segments
17
Closing Outputs
17
Combining Outputs
18
The Optional Distribution Block Monitoring Switch
19
3 Designing a System
20
Introduction
20
Points of Departure
20
Method
22
Determine the Operating Conditions
22
Produce a Greasing Plan
22
Determine the Grease Demand of the Grease Points
22
Group the Grease Points
23
Determine the Layout of the System
23
Check the Design
24
4 Installation
25
Overview
25
Safety Precautions
25
General Installation Directives
26
Oneplus Pump Unit
27
Mounting the Pump
27
Oneplus Distribution Blocks
27
General
27
Assembling Distribution Blocks
27
Mounting the Distribution Blocks
28
Primary Grease Lines and Couplings
29
Grease Line Types
29
Mounting the Primary Grease Lines
29
Secondary Grease Lines and Couplings
31
Grease Line Types
31
Mounting the Secondary Lines
32
Electrical Wiring
33
General
33
Fuse Ratings
33
Pin-Layout of the Connector on the Pump Unit
33
Wiring Diagram
34
De-Aerating of the Greasing System
35
Commissioning of the Greasing System
35
5 Maintenance
36
General
36
Regularly Checks of the Greasing System
36
Filling the Grease Reservoir
37
Fault Finding
38
6 Technical Data
41
Oneplus Pump Unit
41
Distribution Blocks
42
Regulations
42
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