Description components8
Date of issue: October 2011
Automatic Greasing System OnePlus
EG1605R01
2Description components
2.1 Properties
The pump unit is the heart of the OnePlus automatic greasing system. The
Groeneveld
OnePlus pump is a Low Cost solution for compact off-road machines,
industrial machines and trucks that specifically require NLGI-2 grease and do not
have a compressed air system.
The system will automatically lubricate all points connected to the lubrication
system on a timed cycle, with the correct quantity of grease.
The most significant properties of the OnePlus pump unit are:
• Single grease outlet port.
• Interval time and the grease output quantity can be adapted with two rotary
selection switches on the control unit behind the bottom cover of the pump.
• The control unit monitors the electrical wiring and components.
• The system can be extended with an optional block monitoring switch for
guarding the functionality of a distribution block in the system.
• The indicator lamp, supplied with the optional block switch warns the
operator for serious system errors.
ATTENTION
The minimum grease level and the opening of the maximum pressure re-
lieve valve are not monitored by the controller in the pump.
2.2 Composition of the OnePlus pump
The OnePlus pump comprises the following components (see Figure 2.1):
1. Grease reservoir.
2. Follower piston.
3. Electrical connector.
4. Filler coupling with grease filter.
5. Test push button.
6. Electronic control and monitoring unit with a permanent memory.
7. Electric motor with reduction gear and sensor (counts the number of revolu-
tions of the drive shaft of the plunger pump).
8. Relief valve with return line to the grease reservoir and monitoring by the
control unit.
9. Plunger pump.
10. Grease output port.
11. Stirring device.