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GUDEL FlexxPump 404DLS User Manual

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404 DLS
OPERATING MANUAL
Automatic lubrication system
FlexxPump 404DLS
Project / Order:
Bill of materials:
Serial number:
Year of manufacture:
BETRIEBSANLEITUNG AUTOMATIC LUBRICATION SYSTEM FLEXXPUMP 404DLS99079191943154059_V10.0_EN-US
B1X.xxxxxxxxx-xxxx
09xxxxx
2019

Table of Contents

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GUDEL FlexxPump 404DLS Specifications

General IconGeneral
BrandGUDEL
ModelFlexxPump 404DLS
CategoryLubrication systems
LanguageEnglish

Summary

General Information

Further Applicable Documentation

Lists documents relevant to the manual's safe handling.

Purpose and Scope of the Document

Outlines the manual's scope, covering product life phases.

Symbols and Abbreviations Explained

Defines symbols and abbreviations used throughout the manual.

Safety Precautions

General Safety Guidelines and Product Hazards

General safety advice, residual danger, and product-specific hazards.

Personnel Qualifications and Responsibilities

Details required training, authorization, and responsibilities for personnel.

Hazard Symbols and Warnings

Explains different hazard levels and warning symbols used in the manual.

Product Description and Technical Data

Product Designation and Type Plate Information

Describes the product's designation and the information on its type plate.

Key Technical Specifications

Provides essential technical data for the FlexxPump and Splitter.

Design and Functionality

System Design Overview

Outlines the main components of the lubrication system.

Functional Description of Operation

Explains how the lubrication system and its components operate.

Commissioning the System

Commissioning Introduction, Safety, and Transport

Covers initial safety, personnel, and transport guidelines for commissioning.

Installation Procedures

Details prerequisites and steps for installing the FlexxPump and connecting components.

Connecting Hydraulics and Electricals

Instructions for connecting hydraulic lines and electrical equipment.

System Actuation and Lubrication Setup

Information on system operation, programming, and lubrication setup.

Error Message Handling

Details error signals for empty cartridges and general faults.

Lubrication Quantity Calculation and Recommendations

Guidelines for calculating and setting lubrication quantities.

Initial Commissioning Checks

Outlines essential checks for initial system startup.

Operation Guidelines

Operator Responsibilities and Safety

Defines operator duties, training, and safety during operation.

Maintenance Procedures

Introduction to Maintenance and Safety

Covers safety and initial steps for maintenance tasks.

Consumables, Lubricants, and Cleaning Agents

Lists cleaning agents, lubricants, and their application.

Key Maintenance Tasks

Details routine maintenance activities like cartridge replacement and system checks.

Replacing the FlexxPump Unit

Instructions for disassembling and installing the FlexxPump.

Maintenance Schedule and Table

Summarizes maintenance tasks, cycles, and target personnel.

Repairs and Troubleshooting

Malfunctions and Troubleshooting Guide

Lists common malfunctions, causes, and suggested measures.

Contacting Service Departments

Information on how to contact service for support.

Decommissioning, Storage, and Recommissioning

Decommissioning and Storage Procedures

Details steps for safely shutting down, storing, and recommissioning the product.

Disposal Information

Material Groups and Disposal Methods

Classifies materials and specifies appropriate disposal methods.

Accessories

PLC Connecting Cable Details

Information on available PLC cables, their specifications, and LED meanings.

Spare Parts Supply and Service

Global Service Department Contacts

Lists contact information for service departments worldwide.

Spare Parts List Explanations

Explains how to read the spare parts list and symbols used.

Torque Tables

Screw Tightening Torques

Provides torque values for various screw types and sizes.

Torque for Zinc Plated Screws

Specifies tightening torques for zinc-plated screws.

Torque for Black Screws

Specifies tightening torques for black screws.

Torque for Stainless Steel Screws

Specifies tightening torques for stainless steel screws.

Appendix

Declaration of Conformity

Official declaration of compliance with EG directives.

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