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GUDEL FlexxPump4 D - User Manual

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OPERATING MANUAL
Lubrication system
FlexxPump4D
Project / Order:
Bill of materials:
Serial number:
Year of manufacture:
BETRIEBSANLEITUNG LUBRICATION SYSTEM FLEXXPUMP4D9007202674126091_V2.0_EN-US
B1X.xxxxxxxxx-xxxx
10xxxxxx
2021

Table of Contents

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Summary

General Information

Further Applicable Documentation

Lists documentation relevant to the operation of the FlexxPump system.

Purpose of Operating Manual

Describes the manual's scope, covering product life phases from commissioning to disposal.

Explanation of Symbols and Abbreviations

Defines symbols and abbreviations used throughout the manual for clarity.

Safety Instructions

Hazard Symbols and Warnings

Explains hazard levels (Danger, Warning, Caution, Note) and associated symbols.

Product Safety Overview

Details residual dangers and safe usage practices for the product.

Danger Areas and Safety Equipment

Defines danger areas and requirements for safety and monitoring equipment.

Personnel Qualifications and Responsibilities

Outlines required qualifications and responsibilities for different personnel roles.

Product-Specific Hazards

Identifies hazards specific to the lubrication system, such as leaking fluids.

Material Safety Data Sheets (MSDS)

Explains the importance and availability of MSDS for materials used with the product.

Product Description

Product Use and Limitations

Specifies intended use, non-intended use, and lifetime of the FlexxPump.

Product Designation and Type Plate

Details the product's designation and explains the information on the type plate.

Technical Specifications

Provides key technical data such as sound pressure level and operating parameters.

Design and Function

System Design Overview

Illustrates the components of the FlexxPump lubrication system.

System Functionality

Explains the functional description of the lubrication system, FlexxPump, and splitter.

Commissioning Procedures

Commissioning Introduction and Safety

Introduces commissioning procedures and highlights key safety precautions.

Intermediate Storage Guidelines

Provides guidance on storing the product before assembly.

Product Transport Recommendations

Advises on precautions to avoid damage during product transport.

Installation Procedures

Covers prerequisites, pump installation, and hydraulic connections.

Actuation and Control System Integration

Details input/output signals, programming software, and control system integration.

Initial Commissioning Checks

Outlines steps for checking the lubrication system during initial setup.

Operation Guidelines

General Operation Guidelines

Provides general instructions for operating the product after installation.

Personnel Qualifications for Operation

Specifies that only trained and authorized technicians can operate the product.

Maintenance Procedures

Maintenance Introduction and Safety

Introduces maintenance tasks, emphasizing time intervals and warranty implications.

Consumables and Auxiliary Agents

Details cleaning agents and lubricants required for system maintenance.

Scheduled Maintenance Tasks

Outlines maintenance tasks based on operating hours and intervals.

Comprehensive Maintenance Table

Provides a summary of maintenance tasks, cycles, target groups, and agents.

Feedback on Manual Instructions

Requests user feedback for improving the operating manual.

Repairs and Troubleshooting

Repairs Introduction and Safety

Introduces repair procedures and essential safety precautions.

System Repair Procedures

Advises on when to replace the system and how to send it for repair.

Malfunction and Troubleshooting Guide

Lists common malfunctions, their causes, and recommended measures for resolution.

Decommissioning and Storage

Decommissioning and Storage Introduction

Introduces procedures for decommissioning and storage, including safety.

Product Storage Conditions

Specifies ambient temperature and air humidity requirements for storage.

Decommissioning Procedures

Details steps for shutting down, cleaning, rust-proofing, and identifying the product.

Recommissioning Procedures

Outlines steps for recommissioning after cleaning or downtime.

Disposal Information

Disposal Introduction and Safety

Introduces disposal guidelines and safety precautions, emphasizing regulations.

Product Disposal Components

Lists product components and their disposal categories.

Waste Management and Disassembly

Covers waste management and disassembly procedures, including hazardous voltage warning.

Disposal Facilities and Authorities

Advises to observe local laws and regulations for proper disposal.

Accessories

PLC Connecting Cable Specifications

Details available PLC connecting cables and their LED indicator meanings.

Spare Parts Supply

Service Department Contact Information

Provides contact details for service inquiries by region.

Spare Parts List Explanations

Explains symbols and terms used in the spare parts and wear items list.

Torque Tables

Tightening Torques for Screws

Provides tightening torque values for zinc-plated screws based on thread size.

Appendix Contents

Appendix: Layout Information

Contains layout information relevant to the product.

Appendix: Spare Parts Lists

Includes detailed lists of spare parts for the product.

Appendix: Declaration of Conformity

Presents the EC declaration of conformity for the lubrication systems.

GUDEL FlexxPump4 D Specifications

General IconGeneral
BrandGUDEL
ModelFlexxPump4 D
CategoryLubrication systems
LanguageEnglish

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