Hilti DS WS15 User Manual

Operating instructions en
DS WS15

Hilti DS WS15 Specifications

General

Brand	Hilti
Model	DS WS15
Category	Saw
Language	English

Summary

1. General Information

1.1 Safety Notices and Their Meaning

Explains DANGER, WARNING, CAUTION, and NOTE levels.

Symbols, Pictograms, and Machine Information

Explains manual symbols, warning/obligation signs, and machine operating information.

1. General Information (Continued)

Components of the Wire Saw System

Lists and labels the main components of the DS WS 15 drive unit.

2. Description

Areas of Application

Describes the capabilities and applications of the DS WS 15 wire saw.

Basic System Units

Lists the components included in the basic DS WS 15 system package.

Operating Controls Overview

Identifies and describes the main operating controls for the drive unit.

2. Description (Continued)

Transportation Features

Details the transportation handles and lifting points of the drive unit.

Component Details and Connections

Describes cable storage, air/water connections, and support features.

2. Description (Continued)

Drive and Storage Pulleys

Details the drive wheels and storage pulleys for the diamond wire.

Wire Guidance Components

Explains wire clamping vice, stop piece, and guide pulleys.

Protective Cover

Describes the function and location of the protective cover.

2. Description (Continued)

Control Unit Operating Controls

Identifies and describes the controls and connections on the control unit.

2. Description (Continued)

Drive Unit Control Panel Details

Provides a detailed breakdown of the controls on the drive unit's control panel.

2. Description (Continued)

Drive Principle

Explains the core mechanism of how the wire is driven by electric motors.

Saw Advance and Wire Storage

Details the wire advance mechanism and the system's wire storage capacity.

2. Description (Continued)

Wire Guidance System Explanation

Explains the system of guide pulleys and stands for precise wire guidance.

Working Area Safety Concept

Illustrates essential safety measures and concepts for the work area.

3. Tools and Accessories

Diamond Wires and Connection Accessories

Details diamond wires and necessary accessories for connecting them.

Securing, Guidance, and Wire Guard Accessories

Lists accessories for securing components, wire guides, and the wire guard.

Specialized Pulleys and Sawing Devices

Describes specific pulleys and devices like release, plunge, and vertical sawing units.

4. Technical Data

Power Supply Requirements

Specifies mains voltage, fuse rating, and generator recommendations.

Dimensions and Weights

Provides the physical dimensions and weights of the drive, control, and pulley stand units.

Insulation Class and Climatic Conditions

Details insulation class and environmental conditions for operation and storage.

Detailed Technical Specifications

Lists comprehensive technical specs for the drive and control units.

Noise Levels and Rating Plates

Provides noise level data and examples of unit rating plates.

5. Safety Precautions

Working Area and Preparation Safety

Outlines safety measures for the work area and preparatory steps.

Object Securing, Slurry Disposal, and Electrical Safety

Covers securing objects, slurry disposal, and electrical precautions.

Safe Operation, Transport, and General Safety

Explains safe operation, transport safety, and general advice.

6. Preparing the Saw System for Use

Planning Guidance, Drilling, and Electric Setup

Covers planning wire guidance, drilling holes, and setting up the electric supply.

Transporting and Securing Components

Explains how to transport and securely fasten the wire saw components.

Connecting Utilities and Rigging Wire

Guides on connecting power, water, air, and rigging/tensioning the wire.

Setting Up Cooling and Basic Applications

Instructions for cooling setup and illustrations of basic cutting applications.

7. Operating the Equipment

Checks Prior to Beginning Sawing

Lists essential checks to perform before starting any sawing operation.

Starting Procedure

Details the step-by-step process for starting the wire saw.

The Sawing Operation

Explains how to monitor and conduct the sawing process effectively.

Ending the Sawing Operation

Describes the procedure for safely concluding a sawing operation.

8. Care and Maintenance

Cleaning and Routine Care

Provides instructions for cleaning the saw and performing routine care.

Wearing Parts, Service, and Repair

Lists wearing parts and provides information on service and repair procedures.

Electrical and Pneumatic Circuit Diagrams

Presents schematic diagrams for the electrical and pneumatic systems.

9. Troubleshooting

Diamond Wire Issues and Solutions

Lists common problems with the diamond wire and their solutions.

System Malfunctions and Remediation

Addresses various system malfunctions and provides steps to remedy them.

10. Disposal DS WS 15

Recycling Information

Provides information on recycling Hilti appliances and materials.

11. Manufacturer's Warranty – Tools

Warranty Contact Information

Advises contacting a local Hilti representative for warranty questions.

12. EU Declaration of Conformity

Noise and Vibration Levels

Provides noise level information according to EN ISO 3744 standard.

Declaration of Conformity Statement

States the product's compliance with relevant EU directives and standards.