Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor User Manual (English)

Questions and Answers:

Y
Yvonne EvansAug 17, 2025
Why Honeywell Industrial Equipment conveyor does not start?
- P
  paulfloresAug 17, 2025
  The conveyor might not start due to several reasons: * The electrical power may be shut off, or the control circuit might not be energized. Ensure the system control panels are energized, the motor disconnect switch is on, and emergency stop devices are not activated. * System control devices like photo-cells or limit switches could be out of adjustment or defective. In this case, adjust or replace them. * The motor overload may be open. Check the conveyor drive system and overload sizing before resetting.
U
upughAug 19, 2025
What to do if Honeywell Industrial Equipment conveyor shuts off?
- A
  Anna Christian MDAug 20, 2025
  If the conveyor shuts off, consider these potential causes: * A photo-cell or other control device might be actuated or defective. Check for obstructions and remove them, or replace the control device if it's defective. * The emergency stop may have been activated. Correct the conditions and reset according to the control logic. * The motor overload could be open. Check the conveyor drive system and overload sizing before resetting. * There may be a power or component failure at the system control center. Consult vendor data for corrective action.
S
Shelby JacksonAug 22, 2025
How to troubleshoot Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor Industrial Equipment gearmotor running hot?
- D
  Diana RodriguezAug 22, 2025
  If the gearmotor runs hot or overheats, consider these potential issues: * The chain oiler may not be lubricating properly. Service the chain lubricator. * The voltage might be too high or too low. Check the motor nameplate for the correct voltage and test with a voltmeter. * The air pressure may be too high. Adjust the air regulator to 25 psi. * There might not be enough lubrication in the reducer. Check the oil level and add more if needed.
M
Michael RuizAug 25, 2025
What to do if Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor Industrial Equipment rollers are not turning?
- U
  ulawrenceAug 26, 2025
  If the conveyor rollers are not turning or have insufficient drive, consider the following: * There might be a roller obstruction. Remove the obstruction and inspect the roller for damage. * The photo-eye may not be aligned properly. Adjust the photo-eye as required. * The rollers and/or urethane drive pad could be dirty. Clean the rolls and/or driver thoroughly using (409) or a similar household cleaner. * There might be insufficient air supply. Check the regulator setting and look for air leaks. * The driver pad may be worn. Check the driver pad for wear and replace it if needed.
R
Roy BurgessAug 27, 2025
Why is Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor Industrial Equipment gearmotor unusually noisy?
- K
  Kathleen AlexanderAug 28, 2025
  An unusually noisy gearmotor could be due to: * Loose mounting bolts. Tighten the mounting bolts. * A defective unit. Replace the unit. * Insufficient lubrication. Check the oil level and add if necessary.
J
Joseph RollinsAug 30, 2025
What causes excessive wear on Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor Industrial Equipment chain?
- S
  susanashleyAug 30, 2025
  Excessive chain or sprocket wear can be caused by: * A misaligned terminal sprocket. Check the sprocket height in the drive and tail end units. * Insufficient chain lubrication. Check the automatic oiler reservoir fill level and the assist spring clip. Adjust or check the PLC timer/program based on the oiler type. * Unsecured conveyor supports or mounting bolts. Tighten or secure as required. * A worn-out chain. Check chain elongation and replace as needed.
S
sanderskatherineSep 1, 2025
How to fix Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor Industrial Equipment chain chatter?
- B
  brett29Sep 1, 2025
  Chain chatter or jumping off the sprocket can be caused by: * Improperly adjusted manual take-up. Check and adjust the chain to eliminate slack. * Misalignment of the sprocket. Check to ensure sprockets are level and at the correct height. * A worn-out chain. Check chain elongation and replace as required.
T
tadamsSep 3, 2025
What causes Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor urethane driver pad to come off?
- B
  Brett SmithSep 4, 2025
  If the urethane driver pad comes off the chain, it could be due to: * Improperly adjusted manual take-up. Check and adjust the chain to eliminate slack. * An improper urethane drive pad splice. * Urethane driver pad segments that are too short. Replace short pieces with a minimum length of 10 feet. * Incorrect terminal sprocket height. Adjust sprocket heights. * Improper interference fit between the urethane driver pad and chain pins. Replace the urethane driver pad, ensuring it is seated completely on the chain.
W
Wendy TurnerSep 6, 2025
What causes excessive wear of Honeywell Industrial Equipment urethane driver pad?
- R
  Robert WilsonSep 6, 2025
  Excessive urethane driver pad wear can be attributed to: * Sprockets that are too high. Adjust sprocket heights. * Rollers not free to rotate. Replace defective rollers or remove obstructions. * Rollers driving while accumulating. Correct pneumatic controls. * Urethane driver pad not seated. Make sure the urethane driver is seated completely on the chain.
B
brownandreaSep 9, 2025
What to do if Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor brake stays up?
- T
  Tina WoodsSep 9, 2025
  If the brake stays up or does not go up, consider these solutions: * The button may be stuck on the brake valve. Remove the pilot operator and work the button free, then reinstall the pilot operator, or replace the brake valve. * The piston in the pilot operator may be stuck. Work the piston free or replace the pilot operator.

Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor Specifications

General

Brand	Honeywell
Model	Pallet Accuglide ZoneFlex Accumulation Conveyor
Category	Industrial Equipment
Language	English

Summary

Safety Instructions

1.1 Introduction

Provides an overview of the safety precautions within the manual.

1.2 For Your Safety

Emphasizes reading and understanding manual contents for safe operation.

1.3 Standard Safety Conventions

Explains hazard symbols (DANGER, WARNING, CAUTION) for safety awareness.

1.4 Safety Precautions

Highlights the importance of personnel training and equipment familiarity for safety.

1.4.1 Guards and Guarding

Details requirements for guarding moving machinery parts and guarding exceptions.

1.4.2 Headroom

Specifies minimum vertical clearance requirements for equipment above passageways.

1.5 Controls

Covers adherence to electrical codes and safe arrangement of control stations.

1.5.1 Control Stations

Discusses placement and marking of control stations for operational visibility.

1.6 Safety Devices

Ensures safety devices operate correctly and do not create hazards upon failure.

1.6.1 Emergency Stops and Restarts

Outlines requirements for emergency stop functionality and restart procedures.

1.7 Operation Safety Precautions

Lists critical safety rules for operating the conveyor system safely.

1.8 Installation and Maintenance Safety

Covers safety protocols for installation, maintenance, and lockout/tagout procedures.

1.9 Lockout / Tagout Guidelines

Details procedures for safely isolating energy sources before maintenance.

1.10 Safety Signs

Explains the use of safety signs to alert personnel to potential dangers.

General Description

2.1 Introduction

Introduces the Pallet Accuglide ZoneFlex Accumulation Conveyor and its purpose.

2.1.1 Benefits and Options

Lists the key advantages and available configuration options of the conveyor.

2.2 Conveyor Sections

Describes the main components of the conveyor: drive, intermediate, and tail end sections.

2.2.1 Drive Section

Details the drive section, its purpose as the infeed end, and its standard length.

2.2.2 Intermediate Sections

Describes intermediate sections, their accumulation zones, and component installation.

2.2.3 Tail End Section

Details the tail end section, its role as the last section, and its standard length.

2.2.4 Combination Drive - Tail End Section

Explains the combined drive and tail end section and its specific length.

2.3 Product Summary

Provides a comprehensive summary of the conveyor's specifications, features, and options.

Preventive Maintenance

3.1 Introduction

Emphasizes the role of preventive maintenance in ensuring equipment performance and reliability.

3.2 Maintenance Precautions

Lists critical safety precautions to be followed before performing any maintenance tasks.

3.3 Cleaning and Inspection

Explains the reasons for cleaning equipment and the process of thorough inspection.

3.4 Preventive Maintenance Checklist

Recommends establishing a regular inspection schedule to monitor conveyor condition.

3.5 Maintenance Inspections

Outlines procedures for inspecting the drive chain, chain oiler, and driver pad.

3.5.1 Drive Chain

Details how to inspect and maintain the drive chain tension and alignment.

3.5.2 Automatic Chain Oiler

Covers inspection and adjustment of the magnetic and solenoid style chain oilers.

3.5.3 Urethane Driver Pad

Explains how to inspect the urethane driver pad for wear and when replacement is needed.

3.6 Lubrication

Provides guidance on lubricating motors, carrier rollers, and gear reducers.

3.6.1 Motors and Carrier Rollers

States that motors and carrier rollers have sealed bearings and require no additional lubrication.

3.6.2 Reducers

Details lubrication requirements and oil level checks for gear reducers.

Service and Repair

4.1 Introduction

Introduces the chapter on maintaining and replacing conveyor components.

4.2 Maintenance Precautions

Lists critical safety precautions to follow before performing service or repair tasks.

4.3 Carrier Roller Removal and Installation

Provides step-by-step instructions for inspecting, removing, and installing carrier rollers.

4.3.1 Inspection

Details how to inspect carrier rollers for proper fit, movement, and potential damage.

4.3.2 Removal and Installation

Outlines the procedures for safely removing and reinstalling conveyor carrier rollers.

4.4 Photo-Eye Removal and Installation

Provides instructions for removing and installing photo-eye sensors and their components.

4.4.1 Photo-Eye Indicator Lights

Explains the meaning of the green and amber LED indicators on photo-eyes.

4.4.2 Inspection

Details how to inspect photo-eye LED indicators, lenses, reflectors, and connections.

4.4.3 Photo-Eye Removal

Outlines the procedure for safely removing a photo-eye from its mounting.

4.4.4 Photo-Eye Installation

Provides steps for safely installing a new or re-installed photo-eye.

4.5 Photo-Eye Alignment

Details the process for aligning photo-eyes with their reflectors for proper detection.

4.6 Drive Chain and Driver Pad Maintenance

Covers inspection and maintenance of drive chain tension and driver pad condition.

4.6.1 Inspecting the Chain Tension

Explains how to check and adjust the drive chain tension for optimal performance.

4.6.2 Removing Chain Links

Provides a procedure for removing chain links to adjust tension and accommodate wear.

4.6.3 Maximum Chain Elongation Limit

Defines the acceptable limit for chain elongation before replacement is necessary.

4.7 Drive Chain and Driver Pad Replacement

Outlines the general steps and precautions for replacing drive chains and driver pads.

4.7.1 Drive Chain Replacement

Details the procedure for installing a new drive chain onto the conveyor system.

4.7.2 Driver Pad Replacement

Provides instructions for cutting, splicing, and installing new driver pads.

4.8 Chain Track Lubricator Maintenance

Covers the maintenance procedures for chain track lubricators.

4.8.1 Magnetic Type Chain Track Lubricator

Details inspection and adjustment for magnetic type chain track lubricators.

4.8.2 Solenoid Type Chain Track Lubricator

Details inspection and adjustment for solenoid type chain track lubricators.

4.9 Replacement of Drive and Tail Sprockets

Provides instructions for replacing drive and tail sprockets on the conveyor.

4.10 Replacing a ZoneFlex Module

Outlines the procedure for safely removing and installing ZoneFlex modules.

Spare Parts

5.1 Introduction

Introduces the spare parts section and how to use the provided illustrations.

5.1.1 Using the Illustrated Parts Lists

Explains the process for finding and ordering parts using assembly illustrations.

5.1.2 25550082 - PAGLR Intermediate Single Zone ZoneFlex

Lists spare parts for the PAGLR Intermediate Single Zone ZoneFlex conveyor assembly.

5.1.3 25550083 - PAGLR Intermediate Double Zone ZoneFlex

Lists spare parts for the PAGLR Intermediate Double Zone ZoneFlex conveyor assembly.

5.1.4 25550084 - PAGLR Drive Unit ZoneFlex

Lists spare parts for the PAGLR Drive Unit ZoneFlex conveyor assembly.

5.1.5 25550085 - PAGLR Tail End Unit ZoneFlex

Lists spare parts for the PAGLR Tail End Unit ZoneFlex conveyor assembly.

5.1.6 25550086 - PAGLR Intermediate Single Zone ZoneFlex Piping Opposite

Lists spare parts for PAGLR Intermediate Single Zone ZoneFlex Piping Opposite assembly.

5.1.7 25550087 - PAGLR Intermediate Double Zone ZoneFlex Piping Opposite

Lists spare parts for PAGLR Intermediate Double Zone ZoneFlex Piping Opposite assembly.

5.1.8 25550088 - PAGLR Tail End Unit ZoneFlex Piping Opposite

Lists spare parts for PAGLR Tail End Unit ZoneFlex Piping Opposite assembly.

5.1.9 25550089 - PAGLR Drive/Tail End Combo Unit ZoneFlex

Lists spare parts for PAGLR Drive/Tail End Combo Unit ZoneFlex assembly.

5.1.10 25714001 - Solenoid Oiler

Lists spare parts for the Solenoid Oiler unit.

5.1.11 25714002 - Magnetic Oiler

Lists spare parts for the Magnetic Oiler unit.

5.2 Pallet Accuglide ZoneFlex Rollers

Provides a list of part numbers and specifications for ZoneFlex conveyor rollers.

5.3 Motors

Lists motor types, frames, and part numbers for conveyor applications.

5.4 Gear Reducers

Details gear reducer sizes, ratios, models, and part numbers.

Troubleshooting

6.1 Introduction

Emphasizes understanding system functions before troubleshooting problems.

6.2 Troubleshooting Guidelines

Provides general guidelines for approaching troubleshooting tasks effectively.

6.3 Troubleshooting Problems and Solutions

Offers solutions for common conveyor issues like start-up, drive, wear, and control problems.

6.4 Troubleshooting Help

Provides contact information for further technical assistance and support.

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Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor User Manual

Table of Contents