Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor User Manual

Pallet Accuglide ZoneFlex
Accumulation Conveyor
Maintenance Manual
Publication No. 29334206
February 14, 2018

Honeywell Pallet Accuglide ZoneFlex Accumulation Conveyor Specifications

General

Brand	Honeywell
Model	Pallet Accuglide ZoneFlex Accumulation Conveyor
Category	Industrial Equipment
Language	English

Summary

Safety Instructions

1.1 Introduction

Provides an overview of the safety precautions within the manual.

1.2 For Your Safety

Emphasizes reading and understanding manual contents for safe operation.

1.3 Standard Safety Conventions

Explains hazard symbols (DANGER, WARNING, CAUTION) for safety awareness.

1.4 Safety Precautions

Highlights the importance of personnel training and equipment familiarity for safety.

1.4.1 Guards and Guarding

Details requirements for guarding moving machinery parts and guarding exceptions.

1.4.2 Headroom

Specifies minimum vertical clearance requirements for equipment above passageways.

1.5 Controls

Covers adherence to electrical codes and safe arrangement of control stations.

1.5.1 Control Stations

Discusses placement and marking of control stations for operational visibility.

1.6 Safety Devices

Ensures safety devices operate correctly and do not create hazards upon failure.

1.6.1 Emergency Stops and Restarts

Outlines requirements for emergency stop functionality and restart procedures.

1.7 Operation Safety Precautions

Lists critical safety rules for operating the conveyor system safely.

1.8 Installation and Maintenance Safety

Covers safety protocols for installation, maintenance, and lockout/tagout procedures.

1.9 Lockout / Tagout Guidelines

Details procedures for safely isolating energy sources before maintenance.

1.10 Safety Signs

Explains the use of safety signs to alert personnel to potential dangers.

General Description

2.1 Introduction

Introduces the Pallet Accuglide ZoneFlex Accumulation Conveyor and its purpose.

2.1.1 Benefits and Options

Lists the key advantages and available configuration options of the conveyor.

2.2 Conveyor Sections

Describes the main components of the conveyor: drive, intermediate, and tail end sections.

2.2.1 Drive Section

Details the drive section, its purpose as the infeed end, and its standard length.

2.2.2 Intermediate Sections

Describes intermediate sections, their accumulation zones, and component installation.

2.2.3 Tail End Section

Details the tail end section, its role as the last section, and its standard length.

2.2.4 Combination Drive - Tail End Section

Explains the combined drive and tail end section and its specific length.

2.3 Product Summary

Provides a comprehensive summary of the conveyor's specifications, features, and options.

Preventive Maintenance

3.1 Introduction

Emphasizes the role of preventive maintenance in ensuring equipment performance and reliability.

3.2 Maintenance Precautions

Lists critical safety precautions to be followed before performing any maintenance tasks.

3.3 Cleaning and Inspection

Explains the reasons for cleaning equipment and the process of thorough inspection.

3.4 Preventive Maintenance Checklist

Recommends establishing a regular inspection schedule to monitor conveyor condition.

3.5 Maintenance Inspections

Outlines procedures for inspecting the drive chain, chain oiler, and driver pad.

3.5.1 Drive Chain

Details how to inspect and maintain the drive chain tension and alignment.

3.5.2 Automatic Chain Oiler

Covers inspection and adjustment of the magnetic and solenoid style chain oilers.

3.5.3 Urethane Driver Pad

Explains how to inspect the urethane driver pad for wear and when replacement is needed.

3.6 Lubrication

Provides guidance on lubricating motors, carrier rollers, and gear reducers.

3.6.1 Motors and Carrier Rollers

States that motors and carrier rollers have sealed bearings and require no additional lubrication.

3.6.2 Reducers

Details lubrication requirements and oil level checks for gear reducers.

Service and Repair

4.1 Introduction

Introduces the chapter on maintaining and replacing conveyor components.

4.2 Maintenance Precautions

Lists critical safety precautions to follow before performing service or repair tasks.

4.3 Carrier Roller Removal and Installation

Provides step-by-step instructions for inspecting, removing, and installing carrier rollers.

4.3.1 Inspection

Details how to inspect carrier rollers for proper fit, movement, and potential damage.

4.3.2 Removal and Installation

Outlines the procedures for safely removing and reinstalling conveyor carrier rollers.

4.4 Photo-Eye Removal and Installation

Provides instructions for removing and installing photo-eye sensors and their components.

4.4.1 Photo-Eye Indicator Lights

Explains the meaning of the green and amber LED indicators on photo-eyes.

4.4.2 Inspection

Details how to inspect photo-eye LED indicators, lenses, reflectors, and connections.

4.4.3 Photo-Eye Removal

Outlines the procedure for safely removing a photo-eye from its mounting.

4.4.4 Photo-Eye Installation

Provides steps for safely installing a new or re-installed photo-eye.

4.5 Photo-Eye Alignment

Details the process for aligning photo-eyes with their reflectors for proper detection.

4.6 Drive Chain and Driver Pad Maintenance

Covers inspection and maintenance of drive chain tension and driver pad condition.

4.6.1 Inspecting the Chain Tension

Explains how to check and adjust the drive chain tension for optimal performance.

4.6.2 Removing Chain Links

Provides a procedure for removing chain links to adjust tension and accommodate wear.

4.6.3 Maximum Chain Elongation Limit

Defines the acceptable limit for chain elongation before replacement is necessary.

4.7 Drive Chain and Driver Pad Replacement

Outlines the general steps and precautions for replacing drive chains and driver pads.

4.7.1 Drive Chain Replacement

Details the procedure for installing a new drive chain onto the conveyor system.

4.7.2 Driver Pad Replacement

Provides instructions for cutting, splicing, and installing new driver pads.

4.8 Chain Track Lubricator Maintenance

Covers the maintenance procedures for chain track lubricators.

4.8.1 Magnetic Type Chain Track Lubricator

Details inspection and adjustment for magnetic type chain track lubricators.

4.8.2 Solenoid Type Chain Track Lubricator

Details inspection and adjustment for solenoid type chain track lubricators.

4.9 Replacement of Drive and Tail Sprockets

Provides instructions for replacing drive and tail sprockets on the conveyor.

4.10 Replacing a ZoneFlex Module

Outlines the procedure for safely removing and installing ZoneFlex modules.

Spare Parts

5.1 Introduction

Introduces the spare parts section and how to use the provided illustrations.

5.1.1 Using the Illustrated Parts Lists

Explains the process for finding and ordering parts using assembly illustrations.

5.1.2 25550082 - PAGLR Intermediate Single Zone ZoneFlex

Lists spare parts for the PAGLR Intermediate Single Zone ZoneFlex conveyor assembly.

5.1.3 25550083 - PAGLR Intermediate Double Zone ZoneFlex

Lists spare parts for the PAGLR Intermediate Double Zone ZoneFlex conveyor assembly.

5.1.4 25550084 - PAGLR Drive Unit ZoneFlex

Lists spare parts for the PAGLR Drive Unit ZoneFlex conveyor assembly.

5.1.5 25550085 - PAGLR Tail End Unit ZoneFlex

Lists spare parts for the PAGLR Tail End Unit ZoneFlex conveyor assembly.

5.1.6 25550086 - PAGLR Intermediate Single Zone ZoneFlex Piping Opposite

Lists spare parts for PAGLR Intermediate Single Zone ZoneFlex Piping Opposite assembly.

5.1.7 25550087 - PAGLR Intermediate Double Zone ZoneFlex Piping Opposite

Lists spare parts for PAGLR Intermediate Double Zone ZoneFlex Piping Opposite assembly.

5.1.8 25550088 - PAGLR Tail End Unit ZoneFlex Piping Opposite

Lists spare parts for PAGLR Tail End Unit ZoneFlex Piping Opposite assembly.

5.1.9 25550089 - PAGLR Drive/Tail End Combo Unit ZoneFlex

Lists spare parts for PAGLR Drive/Tail End Combo Unit ZoneFlex assembly.

5.1.10 25714001 - Solenoid Oiler

Lists spare parts for the Solenoid Oiler unit.

5.1.11 25714002 - Magnetic Oiler

Lists spare parts for the Magnetic Oiler unit.

5.2 Pallet Accuglide ZoneFlex Rollers

Provides a list of part numbers and specifications for ZoneFlex conveyor rollers.

5.3 Motors

Lists motor types, frames, and part numbers for conveyor applications.

5.4 Gear Reducers

Details gear reducer sizes, ratios, models, and part numbers.

Troubleshooting

6.1 Introduction

Emphasizes understanding system functions before troubleshooting problems.

6.2 Troubleshooting Guidelines

Provides general guidelines for approaching troubleshooting tasks effectively.

6.3 Troubleshooting Problems and Solutions

Offers solutions for common conveyor issues like start-up, drive, wear, and control problems.

6.4 Troubleshooting Help

Provides contact information for further technical assistance and support.