Steering Damper Replacement 2-27
Rear Fender B Modification 2-28
Exhaust Pipe/Muffler Replacement 2-29
Drive Chain Guard Installation 2-30
Optional Drive/Driven Sprocket 2-31
Brake Pad Selection 2-31
Front Brake Hose Replacement 2-32
Fork Spring Replacement 2-33
Rear Shock Absorber Spring 2-37
Front Suspension Setting 2-37
Rear Suspension Setting 2-38
Left Handlebar Switch Function 2-39
Shift-up Indicator 2-40
Contents
1. Service Information
General Information 1-1
Service Data 1-1
About the Racing Kit 1-2
Torque Values 1-3
Lubrication & Seal Points 1-8
Maintenance Schedule 1-11
Inspection/Replacement Parts 1-12
Removal/Replacement Parts 1-13
Cable & Harness Routing 1-14
Wiring Diagram 1-15
2. Racing Kit
Replacement Necessary Parts 2-1
Modifying the Cylinder Head Ports 2-2
Adjusting the Compression Ratio 2-3
Valve Spring Replacement 2-4
Camshaft and Cam Pulse Generator
Rotor Replacement 2-4
ACG Set Installation 2-6
Transmission Set Installation 2-8
Connecting Rod Bolt Tightening 2-9
Main Journal Bolt Tightening 2-9
Engine Hanger Tightening Sequence 2-10
Wire Lock 2-12
Quick Shifter Installation 2-13
Secondary Air Supply System Removal 2-14
Thermostat and Bypass Hose Removal 2-15
Radiator Kit Installation 2-16
Fuel Feed Hose Removal/Installation 2-18
Fuel Tank Breather Hose Installation 2-19
Hi Throttle Set Installation 2-20
Breather Case Installation 2-21
Resister Installation 2-22
Turn Signal Switch Modification 2-22
Starter/Battery Cable Modification 2-23
Air Funnel/Air Cleaner Element
Replacement (2007 Model Kit) 2-24
Air Funnel/Air Cleaner Element
Replacement (2008 Model Kit) 2-25
Steering Stem Modification 2-26
Steering Stem Nut/Washer Replacement 2-26
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