Husqvarna TE 510 User Manual

G.20 Part. N. 8000 B0148 (02-2008)
ENGINE OVERHAULING
Oil pump
If they were not previously removed, remove from pump: screw (1), cover (2),
shaft (3), and rotors (4) and (5). Clean the rotors and ressemble the above
mentioned elements. Check that the pump mounting surface is not scored,
grooved or pitted.
NOTE: before reassembling, lubricate the rotors and the shaft with Engine oil.
Gear selector fork and gearing
Carry out a visual inspection of the gear selector forks; any bent forks should be
replaced. A bent fork will make gear changing difficult and can cause the gear to
disengage without notice under power.
Use a feeler gauge to check the clearance between each selector fork and the
groove on its gear. If the prescribed wear limit is exceeded for any one of the
three gears then it is necessary to establish whether the gear or the selector fork
it so be changed; this can be done by measuring the width of the gear groove
and the thickness of the fork slide.
Clearance between fork and rear (new): 0.00866÷0.0146 in.
Wear limit: 0.0197 in.

Husqvarna TE 510 Specifications

General

Transmission	6-speed
Front tire	90/90-21
Rear tire	140/80-18
Dry weight	112 kg
Final Drive	Chain
Front suspension (adjustable)	Yes
Rear suspension (adjustable)	Yes
Front brake disc size	260 mm
Rear brake disc size	220 mm
Engine type	Single cylinder, 4-stroke
Fuel system	Keihin FCR-MX 41
Ignition	Electronic
Cooling system	Liquid cooled
Front suspension	Kayaba 48 mm fork
Front brakes	Single disc
Rear brakes	Single disc