Hyd-Mech S-23A - Default Chapter; Table of Contents

Pg i S23A
S23A Table of Contents
SECTION 1, INSTALLATION
SAFETY PRECAUTIONS ........................................................................................................................................ 1
OPERATOR SAFETY - VISUAL INSPECTION ......................................................................................................... 2
LIFTING THE S-23A ................................................................................................................................................ 3
WRAPPED FOR SHIPPING .................................................................................................................................... 3
LEVELLING THE SAW............................................................................................................................................. 4
CUTTING FLUID ...................................................................................................................................................... 4
SPEED ADJUSTOR INSTALLATION ........................................................................................................................ 4
HYDRAULIC OIL and TANK...................................................................................................................................... 4
POWER WIRING CONNECTIONS ........................................................................................................................... 5
POWER WIRING CONNECTIONS (for S-23A with the PLC option).......................................................................... 6
SECTION 2, OPERATING INSTRUCTIONS
BLADE BASICS ...................................................................................................................................................... 7
VARIABLE SPEED CONTROL ................................................................................................................................ 7
OPERATOR CONTROL CONSOLE .......................................................................................................................... 8
MANUAL CONTROLS ......................................................................................................................................... 9
SEQUENCER OPERATION GUIDE ........................................................................................................... 11
ORDER OF OPERATION........................................................................................................................ 11
BLADE SPEED INDICATOR ................................................................................................................... 12
SEQUENCER PARAMETER SETUP ...................................................................................................... 12
PARAMETER OPTIONS ................................................................................................................... 13
PARAMETER OPTIONS SETTINGS ............................................................................................... 13
OPTIONAL PLC 100 OPERATION GUIDE ........................................................................................................ 14
MANUAL CONTROLS FOR PLC OPTION ................................................................................................... 14
PLC 100 CONTROL SYSTEM ..................................................................................................................... 16
OPERATION OVERVIEW ....................................................................................................................... 16
ACTIVATING THE PLC ........................................................................................................................... 17
PLC CONTROL PANEL........................................................................................................................... 17
FUNCTION KEY DESCRIPTIONS.......................................................................................................... 18
MANUAL MODE FUNCTION KEY DESCRIPTIONS ............................................................................... 18
SINGLE PART CYCLE OPERATION ...................................................................................................... 19
AUTOMATIC OPERATION ...................................................................................................................... 20
PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE ..................................... 20
WORKING WITH A QUEUE ............................................................................................................. 21
KERF CORRECTION for ANGLE CUTTING ..................................................................................................... 22
HEAD UP LIMIT SETTING ............................................................................................................................... 23
COOLANT FLOW ............................................................................................................................................. 23
MECHANICAL CONTROLS .............................................................................................................................. 23
HEAD SWING and BRAKE......................................................................................................................... 23
GUIDE ARM POSITIONING ........................................................................................................................ 24
SHUTTLE LENGTH CONTROLS ................................................................................................................. 24
HYDRAULIC FEED CONTROL .................................................................................................................... 25
CUTTING PARAMETERS CHART ......................................................................................................................... 25
CHART EXAMPLE #1....................................................................................................................................... 26
STEP 1, DETERMINE EFFECTIVE MATERIAL WIDTH .............................................................................. 26
STEP 2, SET FEED FORCE LIMIT ............................................................................................................. 26
STEP 3, DETERMINE OPTIMUM BLADE PITCH ....................................................................................... 27
STEP 4, DETERMINE OPTIMUM BLADE SPEED...................................................................................... 27
STEP 5, DETERMINE FEED RATE SETTING ............................................................................................ 28
ADDITIONAL CUTTING SETUP EXAMPLES ................................................................................................... 29
---- Continued ----