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Intel 1000BASE-T User Manual

Intel 1000BASE-T
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1000BASE-T/100BASE-TX/
10BASE-T Physical Layer
Compliance Tests Manual for
Gigabit Ethernet Products
Networking Silicon
Intel Confidential
Revision 3.8
November 2003

Table of Contents

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Intel 1000BASE-T Specifications

General IconGeneral
BrandIntel
Model1000BASE-T
CategoryAdapter
LanguageEnglish

Summary

Introduction

Reference Documents

Lists standards and specifications relevant to compliance testing.

Basic Concepts

Explains fundamental principles for physical layer compliance testing.

Required Test Equipment

Lists the minimum equipment necessary for performing tests.

Required Test Fixtures

Details required fixtures and components for test setups.

Required Software and Data Patterns

Information on software utilities and data patterns for UUT configuration.

PHY Conformance Tests

Overview of minimum tests for board design and implementation validation.

1000BASE-T Peak Differential Output Voltage and Level Accuracy

Test Purpose

Measure peak differential output voltage and examine channel linearity.

Specification

Defines required voltage levels and amplitude symmetry for test points A, B, C, D.

Test Equipment

Lists necessary equipment: oscilloscope, differential probe, and UUT software.

Test Fixtures

Specifies the 100 Ohm UTP test load fixture.

Test Procedure

Step-by-step guide for connecting equipment and configuring settings.

1000BASE-T Maximum Output Droop

Test Purpose

Ensure the LAN analog front end handles DC bias.

Specification

Defines minimum amplitude ratios for points G/F and J/H.

Test Equipment

Lists oscilloscope, differential probe, and UUT software.

Test Fixtures

Specifies the 100 Ohm UTP test load fixture.

Test Procedure

Procedure for adjusting oscilloscope and measuring output voltage ratios.

1000BASE-T Receiver Differential Input Signals (Bit Error Rate)

Test Purpose

Determine UUT receiver sensitivity at various cable lengths.

Specification

Receiver must have a frame error rate < 10^-7 for 125 octet frames.

Test Equipment

Requires UUT, link partner PC, and specific software.

Test Fixtures

Various lengths of Category 5 cable (1 to 100 meters).

Test Procedure

Connect UUT and partner, establish link, and perform receive option.

Calculating Bit Error Rate (BER)

Formula and explanation for calculating Bit Error Rate.

1000BASE-T Alien Crosstalk Noise Rejection

Test Purpose

Verify receiver tolerance to injected differential noise.

Specification

Receive BER must be < 10^-10 with injected crosstalk noise.

Test Equipment

Requires UUT, second PC for idle signals, third PC for link partner.

Test Fixtures

Lists fixtures 40-28A, 40-28B, RJ-45 coupler, and 40.6.1.1.1.A.

Test Procedure

Perform baseline BER, then inject noise and re-test for each channel.

1000BASE-T MDI Return Loss

Test Purpose

Measure the return loss on all four channels at the MDI.

Specification

Defines minimum return loss (dB) from 1 MHz to 100 MHz.

Test Equipment

Requires network analyzer, BNC cable, and UUT software.

Test Fixtures

Lists fixtures 40.8.3.1.A, 40.8.3.1.B, and 40.8.3.1.C.

Test Procedure

Connect equipment, calibrate analyzer, and measure return loss.

1000BASE-T MDI Common-Mode Output

Test Purpose

Measure and record the common-mode output voltage of the transmitter.

Specification

Common-mode output voltage must be less than 50 mV peak-to-peak.

Test Equipment

Requires oscilloscope and differential probes.

Test Fixtures

Specifies Test Fixture 40-32.

Test Procedure

Connect test fixture, adjust scope, and measure positive/negative common-mode voltage.

100BASE-TX Differential Output Voltage (UTP)

Test Purpose

Measure peak differential output voltage at UTP connector transmit pins.

Specification

Defines UTP differential output voltage range: 950 mV to 1050 mV.

Test Equipment

Requires oscilloscope, differential probe, and host computer with software.

Test Fixtures

Specifies the 100 Ohm UTP test load.

Test Procedure

Connect equipment, select test, configure oscilloscope, and measure voltages.

100BASE-TX Waveform Overshoot

Test Purpose

Measure the overshoot of the differential waveform.

Specification

Differential signal overshoot must not exceed 5%.

Test Equipment

Requires oscilloscope, differential probe, and host computer with software.

Test Fixtures

Specifies the 100 Ohm UTP test load.

Test Procedure

Configure scope, measure overshoot, and verify decay within specified time.

100Base-TX Signal Amplitude Symmetry

Test Purpose

Measure the voltage symmetry of positive and negative waveforms.

Specification

Ratio of +VOUT magnitude to -VOUT magnitude must be between 0.98 and 1.02.

Test Procedure

Calculate the ratio of +VOUT to -VOUT using results from Section 9.

100Base-TX Transmitter Return Loss

Test Purpose

Measure the transmitter return loss.

Specification

Defines return loss characteristics for UTP AOI from 2 MHz to 80 MHz.

Test Equipment

Requires network analyzer, S-parameter test set, and host computer.

Test Fixtures

Lists balun test fixture, BNC cable, calibration fixture, and CAT5 cable.

Test Procedure

Connect equipment, calibrate analyzer, and measure return loss across frequencies.

100Base-TX Rise and Fall Times

Test Purpose

Measure rise and fall times of non-scrambled bit patterns.

Specification

Defines rise/fall times (3.0-5.0 ns) and variation (< 0.5 ns).

Test Equipment

Requires oscilloscope, differential probe, and host computer.

Test Fixtures

Specifies the 100 Ohm UTP test load.

Test Procedure

Configure scope, measure rise/fall times using cursors.

100Base-TX Duty Cycle Distortion (DCD)

Test Purpose

Measure duty cycle at MLT-3 transitions using a non-scrambled pattern.

Specification

50% crossing times must be between 15.50 ns and 16.50 ns.

Test Equipment

Requires oscilloscope, differential probe, and host computer.

Test Fixtures

Specifies the 100 Ohm UTP test load.

Test Procedure

Configure scope, transmit data pattern, and measure pulse widths.

100Base-TX Transmit Jitter

Test Purpose

Measure jitter of the scrambled waveform output from the UUT.

Specification

Peak-to-peak jitter must not exceed 1.4 ns.

Test Equipment

Requires oscilloscope, differential probe, and host computer.

Test Fixtures

Specifies the 100 Ohm UTP test load.

Test Procedure

Configure scope, find eye pattern, and measure jitter using vertical cursors.

100Base-TX Differential Input Signals (BER)

Test Purpose

Measure Bit Error Rate (BER) of UUT over CAT5 cable.

Specification

Receiver must have BER less than 10^-8.

Test Equipment

Requires transmit computer, host computer, and software.

Test Fixtures

Various lengths of Category 5 cable (1 to 100 meters).

Test Procedure

Connect UUT and partner, establish link, and perform BER test.

Calculating Bit Error Rate (BER)

Formula and explanation for calculating Bit Error Rate.

100Base-TX Receiver Return Loss

Test Purpose

Measure the receiver return loss.

Specification

Defines return loss requirements for UTP AII from 2 MHz to 80 MHz.

Test Equipment

Requires network analyzer, S-parameter test set, and host computer.

Test Fixtures

Lists balun test fixture, BNC cable, calibration fixture, and CAT5 cable.

Test Procedure

Turn on analyzer, calibrate, and measure return loss.

10Base-T Peak Differential Output Voltage on TD Circuit

Test Purpose

Verify the TD circuit peak differential output voltage.

Specification

Peak differential output voltage on TD circuit shall be between 2.2 V-pk and 2.8 V-pk.

Test Equipment

Requires oscilloscope, differential probes, and host computer.

Test Fixtures

Specifies the 100 Ohm resistive load.

Test Procedure

Connect equipment, select test, configure scope, and measure voltages at 5MHz/10MHz.

10Base-T Harmonic Content

Test Purpose

Verify the harmonic content at the transmitter output.

Specification

Harmonics must be at least 27 dB below the fundamental frequency.

Test Equipment

Requires Spectrum Analyzer, CAT 5 cable, and BNC cable.

Test Fixtures

Specifies Balun Test Fixture with 200 MHz or greater bandwidth.

Test Procedure

Connect cable and balun, select test, adjust analyzer, and record harmonics.

10Base-T TD Circuit Impedance (Transmitter Return Loss)

Test Purpose

Measure the transmitter return loss.

Specification

Return loss must be >= 15dB from 5 MHz to 10 MHz.

Test Equipment

Requires Network Analyzer, CAT 5 cable, and BNC cable.

Test Fixtures

Lists Balun Test Fixture and Load Fixture for calibration.

Test Procedure

Connect cable and balun, calibrate, and measure return loss.

10Base-T TD Circuit Common-Mode Output Voltage

Test Purpose

Measure and record the common-mode output voltage of the transmitter.

Specification

Common-mode voltage must be less than 50 mV peak.

Test Equipment

Requires oscilloscope, differential probes, and host computer.

Test Fixtures

Specifies Test Fixture 14-14.

Test Procedure

Connect fixture, set scope, and measure positive/negative common-mode voltage.

10Base-T Transmitter Output Timing Jitter with Cable Model

Test Purpose

Verify jitter added by UUT propagating through a cable model.

Specification

Jitter added must be no more than 12.0 ns.

Test Equipment

Requires oscilloscope, differential probes, and CAT 5 cable.

Test Fixtures

Specifies 100 Ohm UTP test load and twisted pair model.

Test Procedure

Connect equipment, select test, configure scope, and measure jitter.

10Base-T Transmitter Output Timing Jitter without Cable Model

Test Purpose

Verify jitter added by UUT driving a 100 Ohm resistive load.

Specification

Jitter added must be no more than 11.0 ns.

Test Equipment

Requires oscilloscope, differential probes, and CAT 5 cable.

Test Fixtures

Specifies the 100 Ohm UTP test load.

Test Procedure

Connect equipment, select test, configure scope, and measure jitter.

10Base-T RD Receiver Circuit Signal Acceptance Test (BER)

Test Purpose

Measure the Bit Error Rate (BER) of the UUT.

Specification

Receiver must have a bit error rate of less than 10^-8.

Test Equipment

Requires transmit computer, host computer, and software.

Test Fixtures

Various lengths of Category 5/3 cable (1 to 100 meters).

Test Procedure

Connect UUT and partner, establish link, and perform BER test.

Calculating Bit Error Rate (BER)

Formula and explanation for calculating Bit Error Rate.

10Base-T RD Circuit Differential Input Impedance (Receiver Return Loss)

Test Purpose

Verify the differential input impedance.

Specification

Return loss must be >= 15 dB from 5 MHz to 10 MHz.

Test Equipment

Requires Network Analyzer, CAT 5 cable, and BNC cable.

Test Fixtures

Lists Balun Test Fixture and Load Fixture for calibration.

Test Procedure

Connect cable and balun, calibrate, and measure return loss.

Appendix A: 1000Base-T Test Fixtures and Calibration Load Fixtures

Fixture 40-25

Describes test fixture 40-25 which terminates channels with 100-ohm loads.

Fixture 40.6.1.1.1.A - Differential Breakout Cable

Details a short cable for transmitter jitter and alien crosstalk tests.

Fixture 40.6.1.1.1 - Test Cable

Describes a cable for master/slave transmit jitter tests, with specific segments.

Fixture 40.8.3.1.A

Describes Fixture 40.8.3.1.A, a Balun test fixture.

Fixture 40.8.3.1.B

Describes Fixture 40.8.3.1.B for network/spectrum analyzer calibration.

Fixture 40.8.3.1.C

Describes Fixture 40.8.3.1.C, a square pin fixture for MDI return loss.

Fixture 40-28A

Describes Fixture 40-28A for alien crosstalk noise rejection test.

Fixture 40-28B

Describes Fixture 40-28B, also used for alien crosstalk noise rejection.

Fixture 40-32

Describes Fixture 40-32 for common-mode output voltage testing.

Appendix B: Test Fixture Construction Tips and Information

General Test Fixture Construction Guidelines

Provides guidelines for building test fixtures with emphasis on wire gauge and component matching.

RJ-45 Connector Pin-Out, and Ethernet Cable Wire Assignment

Details RJ-45 connector pin assignments and Ethernet cable wire configurations.

Appendix C: Worst-Case Cable for Jitter

Constructing the 120-ohm Impedance Segments (L1 and L3)

Instructions for constructing 120-ohm impedance segments for jitter test cables.

Appendix D: Other Test Fixtures

100 Ohm UTP Test Load

Diagram and description of the 100 Ohm UTP Test Load fixture.

100Base-TX Balun Test Fixture

Diagram of the 100Base-TX Balun Test Fixture.

Open Circuit Inductance Test Fixture

Description of an optional Open Circuit Inductance Test Fixture.

Receiver Common-Mode Rejection Test Fixture

Description of an optional Receiver Common-Mode Rejection Test Fixture.

10Base-T Balun Test Fixture

Diagram of the 10Base-T Balun Test Fixture.

Common-Mode Output Voltage Test Circuit (Fixture 14-14)

Diagram of the Common-Mode Output Voltage Test Circuit (Fixture 14-14).

10BASE-TX 14_7 Twisted-Pair Model

Schematic of the 10BASE-TX 14_7 Twisted-Pair Model.

Appendix E: Building and Testing UTP LAN Cables to Insertion Loss Specifications

Purpose

Explains measuring insertion loss of Ethernet cable and calculating length.

Network Analyzer Setup and Calibration

Method for setting up and calibrating a network analyzer for cable measurements.

Measuring the Insertion Loss of the Twisted Pair Cable

Procedure for connecting cables and measuring insertion loss at 16 MHz.

Alternate Insertion Loss Measurement Techniques

Describes alternative, less accurate methods for measuring cable insertion loss.

Appendix F: Reducing Measurement Error by Avoiding Cable Bending

Reducing Measurement Error by Avoiding Cable Bending

Explains how cable irregularities affect impedance and measurement results.

Appendix G: Troubleshooting Guide

Test Problems

Common problems encountered during testing and their potential causes.

Oscilloscope Setups

Ensuring oscilloscope and probe meet specs, correct channel selection, and connections.

Network Analyzer Setups

Ensuring network analyzer is in correct mode, configured properly, and calibrated.

Conformance Problems

Factors causing PHY conformance test failures and prevention methods.

Differential Output Voltage (UTP) (ANSI specification 9.1.2.2)

Troubleshooting high/low differential output voltage and its impact.

Overshoot (ANSI specification 9.1.3)

Troubleshooting excessive overshoot and probe requirements.

Amplitude Symmetry (ANSI specification 9.1.4)

Troubleshooting incorrect amplitude symmetry and its effects.

Return Loss (ANSI specifications 9.1.5 and 9.2.2)

Troubleshooting system failures to meet return loss specifications.

Rise and Fall Times (ANSI specification 9.1.6)

Troubleshooting slow/fast rise/fall times and their impact.

Open Circuit Inductance (ANSI specification 9.1.7)

Troubleshooting issues related to open circuit inductance in transformers.

Duty Cycle Distortion (ANSI specification 9.1.8)

Troubleshooting receiver issues caused by duty cycle distortion.

Transmit Jitter (ANSI specification 9.1.9)

Troubleshooting causes of jitter and its impact on receiving units.

Differential Input Signals (ANSI specification 9.2.1)

Troubleshooting BER issues related to differential input signals.

Receiver Common Mode Rejection (ANSI specification 9.2.3)

Troubleshooting common mode noise and its rejection.

Appendix H: Manual Register Settings

82540 and 82546 Families

Manual register settings for 82540 and 82546 Intel Ethernet families.

82541 and 82547 Families

Manual register settings for 82541 and 82547 Intel Ethernet families.

82544 Family

Manual register settings for the 82544 Intel Ethernet family.

Appendix I: 100Base-TX Test Procedure for the 82544 Chip

Introduction

Explains how to perform 100Base-TX physical layer testing with the 82544 chip.

Equipment Used for This Procedure

Lists test equipment, PCs, software, and fixtures required for 82544 chip tests.

Specification 9.1.2.2 - Differential Output Voltage (UTP)

Details the test case, purpose, specification, equipment, fixtures, and procedure.

Specification 9.1.6 - Rise/Fall Times

Details the test purpose, specification, equipment, fixtures, and procedure.

Specification 9.1.8 - Duty Cycle Distortion (DCD)

Details the test case, purpose, specification, equipment, and fixtures.

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