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John Bean ALIGNMENT 44218Q - User Manual

John Bean ALIGNMENT 44218Q
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INSTALLATION
and OPERATION
MANUAL
KODIAK QUAD RACK
MODEL: ALIGNMENT 44218Q
SERVICE 44218QF
309 Exchange Avenue, Conway, Arkansas, 72032
TEL: 501-450-1500 FAX: 501-450-1585
66197W
READ THIS INSTRUCTION MANUAL THOROUGHLY
BEFORE INSTALLING, OPERATING, SERVICING OR
MAINTAINING THE LIFT. SAVE THIS MANUAL.
REV.‐08/17/2021

Table of Contents

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Summary

INSTALLATION AND OPERATION MANUAL

OWNER; EMPLOYER OBLIGATIONS

Key responsibilities of the owner or employer for lift operation and safety.

IMPORTANT SAFETY INSTRUCTIONS

Critical safety precautions to be followed during all phases of lift use.

SAFETY WARNING LABELS

Explanation and meaning of various safety warning labels on the lift.

GENERAL SPECIFICATION

SERVICE & ALIGNMENT WHEELBASE SPECIFICATION

Details on wheelbase specifications for different service and alignment types.

INSTALLATION REQUIREMENTS & TOOLS

FOUNDATION

Requirements for the concrete floor, strength, and aging for safe installation.

TOOLS

List of essential tools required for the lift installation process.

CONTENTS

BAY LAYOUT

TYPICAL BAY LAYOUT

Illustrates recommended space and dimensions for lift installation.

CHALK LINE LAYOUT

Step-by-step instructions for marking the floor for precise lift placement.

IDENTIFICATION OF COMPONENTS

Visual guide to identify major lift components during unpacking.

INSTALLATION INSTRUCTIONS

ASSEMBLY OF CABLES TO LEFT SIDE DECK

Detailed steps for attaching lift cables to the left side deck assembly.

ASSEMBLY OF FRONT & REAR CROSSMEMBER

Instructions for assembling the front and rear crossmembers to the decks.

TOWER ASSEMBLY

Procedure for assembling the lift towers and their safety ladders.

INSTALLATION OF TOWERS

Method for attaching the lift towers to the crossmembers.

CABLE TO TOWER INSTALLATION

How to connect the lift cables to the tower top plates.

POWER PACK INSTALLATION

Steps for mounting the power pack and related components.

HYDRAULIC INSTALLATION

Connecting hydraulic lines, hose guard, and flow control.

AIR INSTALLATIONS

Connecting the pneumatic lines and air components for lift operation.

ELECTRICAL CONNECTIONS

Guidance on electrical hookups, requiring a licensed electrician.

FILTER;REGULATOR;LUBRICATOR COMMISSIONING

Procedures for filling and adjusting the FRL unit for proper air supply.

DECK LEVELING PROCEDURE

Steps to ensure decks are level with the floor and each other.

LEVELING ON SAFETY LADDERS

Adjusting safety ladders to ensure proper engagement with the lift.

ANCHOR INSTALLATION

Detailed steps for anchoring the lift posts to the floor securely.

ACCESSORY INSTALLATION

Installation of optional accessories like wheel stops and approach ramps.

FINAL CHECK OF ASSEMBLED LIFT

Comprehensive checklist for verifying all installation steps and connections.

OPERATING INSTRUCTIONS

OPERATION TEST WITH VEHICLE

Performing functional tests with a vehicle on the lift.

SAFETY AND OPERATING INSTRUCTIONS

RECOMMENDED INSPECTION AND MAINTENANCE

LUBRICATION SPECIFICATIONS

Specifies the types of lubricants and oils required for various lift parts.

MAINTENANCE RECORDS

Template for recording performed maintenance and training activities.

WIRE ROPES

Information on wire rope inspection, replacement, lubrication, and adjustment.

FASTENERS

Checking the tightness of all attaching bolts and nuts.

SHEAVES & PINS

Inspection and measurement of sheaves and pins for wear and damage.

MECHANICAL SAFETY LATCH (DOG)

How to monitor and ensure the proper operation of the safety latch mechanism.

AUXILIARY SAFETY MECHANISM

Inspecting slack cable devices and cable break safety levers.

AIR CYLINDERS, AIR LINES, VALVES AND FITTINGS

Checks for leaks, damage, and proper operation of air system components.

HYDRAULIC POWERPACK AND HOSE

Checking for leaks, fluid levels, and hose integrity in the hydraulic system.

HYDRAULIC CYLINDER

Inspecting cylinder mounting, rod nuts, and anti-rotation bars.

RUNWAYS

Checking runway level, damage, and jackbeam track condition.

COLUMNS

Inspecting columns for corrosion and checking column anchor tightness.

APPROACH RAMPS, CHOCKS, FRONT WHEEL STOPS

Inspecting these accessories for wear, damage, and proper function.

FRONT AND REAR TURN;SLIP PLATES

Visual inspection, cleaning, and maintenance of turn/slip plates.

ROLLING AIR JACKS

Lubrication and cleaning procedures for rolling air jacks.

ENTIRE LIFT

Keeping the lift free from corrosive agents and checking general operation.

LOCK OUT AND TAG OUT INSTRUCTIONS

ISOLATION AND VERIFICATION PROCEDURE

Procedures for safely isolating energy sources and verifying isolation.

EMERGENCY OPERATION

Steps to safely lower the lift in emergency situations.

PARTS LIST

LIFT ASSEMBLY

List of parts for the main lift assembly, including towers, decks, and crossmembers.

TOWER ASSEMBLY

Exploded view and part numbers for tower components.

POWER TOWER ASSEMBLY

List of parts specific to the power tower, including decals.

DECK ASSEMBLY (LEFT SIDE)

Detailed list of parts for the left side deck assembly.

CROSSMEMBER ASSEMBLY

Detailed list of parts for the crossmember assembly.

CYLINDER ASSEMBLY

Detailed list of parts for the hydraulic cylinder assembly.

HYDRAULIC AND AIR KIT

Detailed list of parts for the hydraulic and air kit.

FILTER; REGULATOR; LUBRICATOR ASSEMBLY

Exploded view and part numbers for the FRL assembly.

CABLE ROUTING

List of parts related to cable routing, including cable assemblies and spacers.

POWER PACK

Detailed list of parts for the power pack assembly.

AVAILABLE ACCESSORIES

John Bean ALIGNMENT 44218Q Specifications

General IconGeneral
BrandJohn Bean
ModelALIGNMENT 44218Q
CategoryLifting Systems
LanguageEnglish

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