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ALIGNMENT 44218Q
John Bean ALIGNMENT 44218Q User Manual
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INST
ALLA
TION
and OPERA
TION
MANUAL
KODIAK QUAD RACK
MODEL: ALIGNMENT
44218Q
SER
VICE 44218QF
309 Exchange
A
venue, Conway
,
Arkansas, 72032
TEL: 501-450-1500 F
AX: 501-450-1585
6
‐
619
7
‐
W
READ THIS INSTRUCTION MANUAL
THOROUGHL
Y
BEFORE INST
ALLING
, OPERA
TING
, SER
VICING OR
MAINT
AINING THE LIFT
. SA
VE THIS MANUAL
.
REV
.
‐
08
/
1
7
/
2021
2
Table of Contents
Table of Contents
2
Owner / Employer Obligations
4
Important Safety Instructions
5
Safety Warning Labels
8
General Specification
9
Service & Alignment Wheelbase Specification
10
Installation Requirements & Tools
10
Foundation
10
Tools
10
Contents
11
Bay Layout
12
Typical Bay Layout
13
Chalk Line Layout
14
Identification of Components
16
Installation Instructions
17
Assembly of Cables to Left Side Deck
17
Assembly of Front & Rear Crossmember
22
Tower Assembly
24
Installation of Towers
25
Cable to Tower Installation
26
Power Pack Installation
27
Hydraulic Installation
28
Air Installations
29
Electrical Connections
30
Filter/Regulator/Lubricator Commisionning
31
Deck Leveling Procedure
33
Leveling Lift to Floor
33
Leveling on Safety Ladders
34
Anchor Installation
35
Accessory Installation
37
Final Check of Assembled Lift
38
Operating Instructions
39
Operation Test with Vehicle
41
Safety and Operating Instructions
41
Recommended Inspection and Maintenance
42
Lubrication Specifications
42
Maintenance Records
44
Wire Ropes
45
Wire Rope Conditions Guide
45
Wire Rope Replacement Criteria
46
Wire Rope Inspection
46
Wire Rope Lubrication
46
Wire Rope Adjustment
46
Inspect Cable Flange
47
Fasteners
47
Sheaves & Pins
47
Visual Inspection of Sheaves
47
Measure Sheave Wear
47
Sheave Pins
48
Mechanical Safety Latch (Dog)
48
Auxiliary Safety Mechanism
48
Aircylinders, Air Lines, Valves and Fittings
48
General Checks
48
Air Lubricator Oil Level
49
Hydraulic Powerpack and Hose
49
Hydraulic Cylinder
49
Runways
50
Check Runways
50
Inspect Jackbeam Tracks
50
Columns
50
Check Columns
50
Check Column Anchors
50
Approach Ramps, Chocks, Front Wheel Stops
50
Front and Rear Turn/Slip Plates
51
Visual Inspection
51
Clean Rear Slip Plates and Front Turn Tables
51
Maintenance of Rear Steer Plates
51
Maintenance of Rear Steer Plates - if Equipped with Plastic Bearing Cage
51
Anti-Skid Coating on Rear Steer Plates
51
Rolling Air Jacks
52
Entire Lift
52
Lock out and Tag out Instructions
52
Isolation and Verification Procedure
54
Emergency Operation
55
Parts List
57
Lift Assembly
57
Parts List - Lift Assembly
58
Tower Assembly
59
Parts List - Power Tower Assembly
60
Deck Assembly (Left Side)
61
Parts List - Deck Assembly (Left Side)
62
Crossmember Assembly
63
Parts List - Crossmember Assembly
64
Cylinder Assembly
65
Parts List - Cylinder Assembly
66
Hydraulic and Air Kit
67
Parts List - Hydraulic and Air Kit
68
Filter / Regulator / Lubricator Assembly
69
Cable Routing
70
Parts List - Cable Routing
71
Power Pack Assembly
72
Parts List - Power Pack
73
Available Accessories
75
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John Bean ALIGNMENT 44218Q Specifications
General
Brand
John Bean
Model
ALIGNMENT 44218Q
Category
Lifting Systems
Language
English
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