John Bean ALIGNMENT 44218Q

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REVISIONS

 08/17/2021-Safety Requirements for Installation, added Outdoor Installs are Prohibited

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Table of Contents2
Owner / Employer Obligations4
Important Safety Instructions5
Safety Warning Labels8
General Specification9
Service & Alignment Wheelbase Specification10
Installation Requirements & Tools10
Foundation10
Tools10
Contents11
Bay Layout12
Typical Bay Layout13
Chalk Line Layout14
Identification of Components16
Installation Instructions17
Assembly of Cables to Left Side Deck17
Assembly of Front & Rear Crossmember22
Tower Assembly24
Installation of Towers25
Cable to Tower Installation26
Power Pack Installation27
Hydraulic Installation28
Air Installations29
Electrical Connections30
Filter/Regulator/Lubricator Commisionning31
Deck Leveling Procedure33
Leveling Lift to Floor33
Leveling on Safety Ladders34
Anchor Installation35
Accessory Installation37
Final Check of Assembled Lift38
Operating Instructions39
Operation Test with Vehicle41
Safety and Operating Instructions41
Recommended Inspection and Maintenance42
Lubrication Specifications42
Maintenance Records44
Wire Ropes45
Wire Rope Conditions Guide45
Wire Rope Replacement Criteria46
Wire Rope Inspection46
Wire Rope Lubrication46
Wire Rope Adjustment46
Inspect Cable Flange47
Fasteners47
Sheaves & Pins47
Visual Inspection of Sheaves47
Measure Sheave Wear47
Sheave Pins48
Mechanical Safety Latch (Dog)48
Auxiliary Safety Mechanism48
Aircylinders, Air Lines, Valves and Fittings48
General Checks48
Air Lubricator Oil Level49
Hydraulic Powerpack and Hose49
Hydraulic Cylinder49
Runways50
Check Runways50
Inspect Jackbeam Tracks50
Columns50
Check Columns50
Check Column Anchors50
Approach Ramps, Chocks, Front Wheel Stops50
Front and Rear Turn/Slip Plates51
Visual Inspection51
Clean Rear Slip Plates and Front Turn Tables51
Maintenance of Rear Steer Plates51
Maintenance of Rear Steer Plates - if Equipped with Plastic Bearing Cage51
Anti-Skid Coating on Rear Steer Plates51
Rolling Air Jacks52
Entire Lift52
Lock out and Tag out Instructions52
Isolation and Verification Procedure54
Emergency Operation55
Parts List57
Lift Assembly57
Parts List - Lift Assembly58
Tower Assembly59
Parts List - Power Tower Assembly60
Deck Assembly (Left Side)61
Parts List - Deck Assembly (Left Side)62
Crossmember Assembly63
Parts List - Crossmember Assembly64
Cylinder Assembly65
Parts List - Cylinder Assembly66
Hydraulic and Air Kit67
Parts List - Hydraulic and Air Kit68
Filter / Regulator / Lubricator Assembly69
Cable Routing70
Parts List - Cable Routing71
Power Pack Assembly72
Parts List - Power Pack73
Available Accessories75

John Bean ALIGNMENT 44218Q - Page 76

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