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JVC AV-27FA44/BSA User Manual

JVC AV-27FA44/BSA
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SERVICE MANUAL
COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LIMITED
No.52114B
2003/8
COLOR TELEVISION
52114B20038
AV-27FA44/BSA
AV-32FA44/BYA
AV-32FA44/BZA
Supplementary
OUTLINE
HOW TO IDENTIFY MODELS
The following items for the AV-27FA44/BSA, AV-32FA44/BYA, AV-32FA44/BZA model were changed partly
from AV-27FA44/ASA, AV-32FA44/AYA, AV-32FA44/AZA model.
Therefore, this service manual describes only the items which differ from those of the AV-27FA44/ASA, AV-
32FA44/AYA, AV-32FA44/AZA model service manual.
For details other than those described in this manual, please refer to the AV-27FA44/ASA, AV-32FA44/AYA,
AV-32FA44/AZA model service manual (No.52114, 2003/7).
Since some parts are changed for the reason of cost, we have issued the SERVICE MANUAL for AV-27FA44/
BSA, AV-32FA44/BYA, AV-32FA44/BZA.
“BSA”, “BYA” and “BZA” are added to the serial No. after at the Rating label.
MODEL
SERIAL No.
AV-27FA44
AV-32FA44
BSA
BYA
BZA
Indicated
BASIC CHASSIS
GJ3

Table of Contents

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JVC AV-27FA44/BSA Specifications

General IconGeneral
Display TechnologyCRT
Screen Size27 inches
Aspect Ratio4:3
Speakers2 x 5W
Resolution480i
Inputs/OutputsRF, Composite, S-Video

Summary

OUTLINE

HOW TO IDENTIFY MODELS

Explains how to identify models based on naming and features printed on the rating label.

DIFFERENCE LIST

USING P.W. BOARD (Page 3-3)

Lists P.W. Board assembly differences for various models, referencing page 3-3.

PRINTED WIRING BOARD PARTS LIST [AV-27FA44/BSA]

MAIN P.W. BOARD ASS'Y (SGJ-1524A-M2)

Parts list for the Main P.W. Board Assembly (SGJ-1524A-M2) of the AV-27FA44/BSA model.

CRT SOCKET P.W. BOARD ASS'Y (SGJ3507A-M2)

AV SELECTOR P.W. BOARD ASS'Y (SGJ-5505A-M2)

SK3001 QNZ0536-001 CRT SOCKET

Lists the CRT Socket part number and description for the AV Selector P.W. Board.

FRONT CONTROL P.W. BOARD ASS'Y (SGJ-6504A-M2)

LED & POWER SW P.W. BOARD ASS'Y (SGJ-7503A-M2)

PRINTED WIRING BOARD PARTS LIST [AV-32FA44/BYA]

MAIN P.W. BOARD ASS'Y (SGJ-1528A-M2)

Parts list for the Main P.W. Board Assembly (SGJ-1528A-M2) for AV-32FA44/BYA model.

DAF P.W. BOARD ASS'Y (SGJ-2503A-M2)

CRT SOCKET P.W. BOARD ASS'Y (SGJ-3504A-M2)

AV SELECTOR P.W. BOARD ASS'Y (SGJ-5502A-M2)

FRONT CONTROL P.W. BOARD ASS'Y (SGJ-6502A-M2)

LED & POWER SW P.W. BOARD ASS'Y (SGJ-7503A-M2)

PRINTED WIRING BOARD PARTS LIST [AV-32FA44/BZA]

MAIN P.W. BOARD ASS'Y (SGJ-1526A-M2)

Parts list for the Main P.W. Board Assembly (SGJ-1526A-M2) for AV-32FA44/BZA model.

SCHEMATIC DIAGRAMS

COLOR TELEVISION

Indicates the type of equipment covered by the schematic diagrams.

STANDARD CIRCUIT DIAGRAM

NOTE ON USING CIRCUIT DIAGRAMS

Provides guidelines and explanations for interpreting symbols and notations used in circuit diagrams.

SEMICONDUCTOR SHAPES

TRANSISTOR

Illustrates the bottom, front, and top views of transistor package types.

IC

Illustrates the bottom, front, and top views of integrated circuit package types.

USING P.W. BOARD

BLOCK DIAGRAM

AV SELECTOR PWB

Shows the block diagram for the AV Selector Printed Wiring Board.

MAIN PWB

Shows the block diagram for the Main Printed Wiring Board, including tuner and processor functions.

CIRCUIT DIAGRAMS

FRONT CONTROL PWB

Diagram illustrating the circuit connections for the Front Control Printed Wiring Board.

LED & POWER SW PWB

Diagram showing the circuit for the LED and Power Switch Printed Wiring Board.

CRT SOCKET PWB

Diagram of the circuit connections for the CRT Socket Printed Wiring Board.

DAF PWB

Diagram illustrating the circuit for the Digital Audio Filter (DAF) Printed Wiring Board.

CIRCUIT DIAGRAMS

MAIN PWB CIRCUIT DIAGRAM (1/2) SHEET 1

First part of the main Printed Wiring Board circuit diagram, detailing component connections.

MAIN PWB CIRCUIT DIAGRAM (2/2) SHEET 2

MAIN PWB ASS'Y

Lists the Printed Wiring Board Assembly part numbers for various models.

AV SELECTOR PWB CIRCUIT DIAGRAM SHEET 3

MAIN PWB

Shows connections from the Main PWB to the AV Selector PWB.

CRT SOCKET PWB CIRCUIT DIAGRAM SHEET 4

CRT SOCKET PWB ASS'Y

Details the part numbers for the CRT Socket PWB Assembly for various models.

FRONT CONTROL PWB CIRCUIT DIAGRAM SHEET 5

FRONT CONTROL PWB ASS'Y

Lists the part numbers for the Front Control PWB Assembly for different models.

LED & POWER SW PWB CIRCUIT DIAGRAM SHEET 5

LED & POWER SW PWB ASS'Y

Lists the part numbers for the LED & Power SW PWB Assembly for various models.

DAF PWB CIRCUIT DIAGRAM SHEET 6

DAF PWB ASS'Y

Lists the part numbers for the DAF PWB Assembly for different models.

PATTERN DIAGRAMS MAIN PWB PATTERN

AV SELECTOR PWB PATTERN

CRT SOCKET PWB PATTERN

DAF PWB PATTERN

FRONT CONTROL PWB PATTERN

LED & POWER SW PWB PATTERN

CHANNEL CHART (US)

CHANNEL CHART (CA)

SPECIFICATION

SECTION 1 PRECAUTION

1.1 SAFETY PRECAUTIONS

Details safety precautions for handling, servicing, and replacing parts to prevent shock, fire, or other hazards.

SECTION 2 SPECIFIC SERVICE INSTRUCTIONS

2.1 FEATURES

Highlights key features of the new chassis design and its functionalities.

2.2 HOW TO IDENTIFY MODELS

Provides guidance on recognizing and distinguishing between different model series based on labels.

2.3 TECHNICAL INFORMATION

2.3.1 SYSTEM BLOCK DIAGRAM

Illustrates the overall system architecture and interconnections of major components.

2.3.2 MAIN MI-COM (CPU) PIN FUNCTION

Details the function of each pin for the Main Microcomputer (MI-COM) or CPU.

2.5 FUNCTIONS

FRONT PANEL CONTROL

Identifies and describes the function of controls located on the front panel of the TV.

REAR TERMINAL

Identifies and describes the function of all terminals and connectors located on the rear panel.

REMOTE CONTROL UNIT

KEY ASSIGNMENT OF REMOTE CONTROL UNIT

Illustrates the remote control and lists the function of each key.

SECTION 3 DISASSEMBLY

3.1 DISASSEMBLY PROCEDURE

Provides step-by-step instructions for disassembling the TV set and its various components.

3.2 REMOVING THE CRT

CAUTION FOR DEGAUSSING WORKS

Provides cautions and procedures for degaussing the CRT, emphasizing self-degaussing.

3.3 MEMORY IC REPLACEMENT

3.3.1 MEMORY IC

Explains the function and importance of the memory IC in the TV's operation.

3.3.2 MEMORY IC REPLACEMENT PROCEDURE

Details the step-by-step procedure for replacing the memory IC, including service menu adjustments.

3.3.3 FACTRY SETTING VALUE

3.3.4 SERVICE MENU SETTING ITEMS

1.V/C(S)

Related to VIDEO / CHROMA circuit adjustment modes.

2.DEF(D)

Related to DEFLECTION circuit adjustment modes.

3.SOUND(A)

Related to SOUND circuit adjustment modes.

4.OTHERS(F)

Whole system related items, fixed values, do not adjust.

6.3L Y/C(LYC)

3 line YC separation circuit adjustment modes, fixed values, do not adjust.

12.SYSTEM(SYS)

Used for system setup; fixed values, do not adjust.

3.4 REPLACEMENT OF CHIP COMPONENT

3.4.1 CAUTIONS

Provides cautions regarding handling and replacing chip components to avoid damage.

3.4.2 SOLDERING IRON

Recommends the type and wattage of soldering iron for chip component replacement.

3.4.3 REPLACEMENT STEPS

Instructions for replacing chip components.

SECTION 4 ADJUSTMENT

4.1 ADJUSTMENT PREPARATION

Details prerequisites and methods for performing TV adjustments using remote control or conventional tools.

4.2 MEASURING INSTRUMENT AND FIXTURES

Lists the necessary measuring instruments and fixtures required for adjustments.

4.3 ADJUSTMENT ITEMS

Lists all adjustable parameters within the TV's system.

4.4 ADJUSTMENT LOCATIONS / WIRING

LED & POWER SW PWB

Shows adjustment locations and wiring for the LED & Power SW PWB.

FRONT CONTROL PWB

Shows adjustment locations and wiring for the Front Control PWB.

MAIN PWB

Shows adjustment locations and wiring for the Main PWB.

AV SEL PWB

Shows adjustment locations and wiring for the AV Selector PWB.

CRT SOCKET PWB

Shows adjustment locations and wiring for the CRT Socket PWB.

DAF PWB

Shows adjustment locations and wiring for the DAF PWB.

4.5 BASIC OPERATION OF SERVICE MENU

4.5.1 TOOL OF SERVICE MENU OPERATION

Explains how to operate the Service Menu using the remote control unit.

4.5.2 SERVICE MENU ITEMS

Lists the available items within the Service Menu for adjustments and settings.

4.5.3 BASIC OPERATION OF SERVICE MENU

Guides on basic operations within the Service Menu.

3. Setting method. (Fig.3~ Fig.7)

1.V/C(S), 2.DEF(D)

Details setting methods for V/C(S) and DEF(D) items in the Service Menu.

3.AUDIO(A)

Details setting method for AUDIO(A) items in the Service Menu.

7.LOW LIGHT

Describes setting method for LOW LIGHT white balance.

8.HIGH LIGHT

Describes setting method for HIGH LIGHT white balance.

10.VCO

Describes setting method for VCO adjustment.

4. Releasing the SERVICE MENU

4.5.4 SERVICE MENU FLOW CHART

4.6 INITIAL SETTING VALUE OF SERVICE MENU

1.V/C(S) (1/5)

Initial setting values for V/C(S) adjustments (Part 1 of 5) for AV-27FA44 models.

1.V/C(S) (2/5)

Initial setting values for V/C(S) adjustments (Part 2 of 5) for AV-27FA44 models.

1.V/C(S) (2/5)

1.V/C(S) (3/5)

Initial setting values for V/C(S) adjustments (Part 3 of 5) for AV-32FA44 models.

1.V/C(S) (3/5)

1.V/C(S) (4/5)

Initial setting values for V/C(S) adjustments (Part 4 of 5) for AV-36FA44 models.

1.V/C(S) (4/5)

1.V/C(S) (5/5)

Initial setting values for V/C(S) adjustments (Part 5 of 5) for various models.

2.DEF (D)

3.SOUND(A)

Initial setting values for Sound (A) adjustments.

4.OTHERS(F) [Do not adjust : All fixed]

6.3L Y/C(LYC) [Do not adjust : All fixed]

12.SYSTEM(SYS) [Do not adjust : All fixed]

4.7 ADJUSTMENT PROCEDURE

4.7.1 CHECK ITEM

Procedure to check B1 Power Supply, ensuring correct voltage levels.

4.7.2 TUNER / IF CIRCUIT

Adjustment procedures for the tuner and IF circuit.

4.7.3 FOCUS

4.7.4 DEFLECTION CIRCUIT

V. SIZE / V. POSITION (4:3)

Procedure for adjusting vertical size and position for 4:3 aspect ratio.

V. SIZE / V. POSITION (16:9)

H. SIZE / H. POSITION / SIDE PIN (4:3)

H. POSITION / H. SIZE / SIDE PIN (16:9)

4.7.5 VIDEO CIRCUIT

WHITE BALANCE (Low Light)

Procedure for adjusting white balance for low light conditions using SCREEN VR.

WHITE BALANCE (High Light)

SUB BRIGHT

SUB CONTRAST

SUB COLOR

[ Method of adjustment without measuring instrument ]

Adjusts color without instruments by using Service Menu settings.

[ Method of adjustment using measuring instrument ]

Adjusts color using an oscilloscope and signal generator for optimal results.

SUB TINT

[ Method of adjustment without measuring instrument ]

Adjusts tint without instruments by using Service Menu settings.

[ Method of adjustment using measuring instrument ]

Adjusts tint using an oscilloscope and signal generator for optimal results.

4.7.6 MTS CIRCUIT

MTS INPUT LEVEL

Procedure to adjust MTS input level to 500mV(rms) using the Service Menu.

MTS SEPARATION

Procedure to adjust MTS separation for optimal stereo signal crosstalk.

4.8 HOW TO CHECK THE HIGH VOLTAGE HOLD DOWN CIRCUIT

4.8.1 HIGH VOLTAGE HOLD DOWN CIRCUIT

Details the high voltage hold down circuit and its repair.

4.8.2 CHECKING OF THE HIGH VOLTAGE HOLD DOWN CIRCUIT

Procedure for checking the high voltage hold down circuit operation after repair.

SECTION 5 TROUBLE SHOOTING

5.1 SELF CHECK INDICATING FUNCTION

Explains the self-check function and how the ON TIMER LED indicates malfunctions.

PARTS LIST

CAUTION

Safety cautions for replacing parts, emphasizing the use of specified components.

ABBREVIATIONS OF RESISTORS, CAPACITORS AND TOLERANCES

List of abbreviations used for resistors and capacitors, including their types and tolerances.

USING P.W. BOARD & REMOTE CONTROL UNIT

EXPLODED VIEW PARTS LIST -1

EXPLODED VIEW -1

Illustrates the exploded view of the TV's external components and their assembly.

EXPLODED VIEW PARTS LIST -2

EXPLODED VIEW -2

Illustrates the exploded view of internal components and their assembly, including PWB parts.

EXPLODED VIEW PARTS LIST -1

EXPLODED VIEW -1

Visual guide showing the assembly of external TV parts and their corresponding part numbers.

EXPLODED VIEW PARTS LIST -2

EXPLODED VIEW -2

Visual guide showing the assembly of internal TV parts and their corresponding part numbers.

PRINTED WIRING BOARD PARTS LIST [AV-27FA44 /ASA]

MAIN P.W. BOARD ASS'Y (SGJ-1508A-M2)

Parts list for the Main P.W. Board Assembly (SGJ-1508A-M2) of the AV-27FA44/ASA model.

AV SELECTOR P.W. BOARD ASS'Y (SGJ-5502A-M2)

FRONT CONTROL P.W. BOARD ASS'Y (SGJ-6502A-M2)

LED & POWER SW P.W. BOARD ASS'Y (SGJ-7502A-M2)

FRONT CONTROL P.W. BOARD ASS'Y (SGJ-6501A-M2)

LED & POWER SW P.W. BOARD ASS'Y (SGJ-7502A-M2)

PRINTED WIRING BOARD PARTS LIST [AV-32FA44 /AZA]

MAIN P.W. BOARD ASS'Y (SGJ-1510A-M2)

Parts list for the Main P.W. Board Assembly (SGJ-1510A-M2) for AV-32FA44/AZA model.

CRT SOCKET P.W. BOARD ASS'Y (SGJ-3506A-M2)

DAF P.W. BOARD ASS'Y (SGJ-2503A-M2)

CRT SOCKET P.W. BOARD ASS'Y (SGJ-3504A-M2)

PRINTED WIRING BOARD PARTS LIST [AV-36FA44 /AYA]

MAIN P.W. BOARD ASS'Y (SGJ-1507A-M2)

Parts list for the Main P.W. Board Assembly (SGJ-1507A-M2) for AV-36FA44/AYA.

AV SELECTOR P.W. BOARD ASS'Y (SGJ-5502A-M2)

FRONT CONTROL P.W. BOARD ASS'Y (SGJ-6502A-M2)

LED & POWER SW P.W. BOARD ASS'Y (SGJ-7502A-M2)

AV SELECTOR P.W. BOARD ASS'Y (SGJ-5502A-M2)

FRONT CONTROL P.W. BOARD ASS'Y (SGJ-6503A-M2)

LED & POWER SW P.W. BOARD ASS'Y (SGJ-7502A-M2)

PRINTED WIRING BOARD PARTS LIST [AV-32FA44 /AZA]

MAIN P.W. BOARD ASS'Y (SGJ-1510A-M2)

Parts list for the Main P.W. Board Assembly (SGJ-1510A-M2) for AV-32FA44/AZA model.

DAF P.W. BOARD ASS'Y (SGJ-2501A-M2)

CRT SOCKET P.W. BOARD ASS'Y (SGJ-3501A-M2)

AV SELECTOR P.W. BOARD ASS'Y (SGJ-5502A-M2)

FRONT CONTROL P.W. BOARD ASS'Y (SGJ-6503A-M2)

LED & POWER SW P.W. BOARD ASS'Y (SGJ-7502A-M2)

REMOTE CONTROL UNIT PARTS LIST (RM-C1252G-1H)

PACKING

PACKING PARTS LIST

Lists the parts included in the packing for shipment, such as cases and protective materials.

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