6.4  Motor connection
6.4.1  General instructions
•  The motor cables must be designed to the maximum continuous current.
•  They are valid for 0...100 Hz (up to 300 Hz the cable losses increase by approx. 25 
% due to the skin effect).
•  The IGBT modules cause high-frequency interferences, the longer the motor cable 
length the higher the discharge to the earth potential. 
•  The consequence is an increase of conducted interferences on the mains side.
•  Ifthemotorcablesaretoolong,dampingofthemainsltersisnolongersufcient
and the permissible interference limits are exceeded.
•  At the output of the drive converter, pulses of approximately 1.35-fold of the mains 
voltage and very short rise times are generated independently of the output frequency. 
•  This is the case for all drive converters with modern IGBT inverter technology. 
•  The voltage of the pulses can almost double at the motor connections depending on 
the characteristics of the motor cable. 
•  This can lead to additional load of the motor and the motor cable insulation.
•  Modern speed-controlled drives with their fast rising voltage pulses and high switch-
ing frequencies can cause current pulses through the motor bearings which can 
gradually damage the bearing raceways.
ATTENTION
Protect motor against voltage peaks !
 ► The connecting-up instructions of the motor manufacturer are gen-
erally valid.
 ► Drive converter switch at the output with a high rate of voltage rise. 
Voltage peaks that endanger the insulation system at the motor 
can occur especially in case of long motor cables (> 15 m). A motor 
choke,adv/dtlterorsine-waveltercanbeusedtoprotectthe
motor.
6.4.2  Selection of the motor cable
Correct selection and laying of the motor cable is very important for high motor ratings:
•  Smaller load of the motor bearings by bearing currents.
•  Improved EMC characteristics.
•  Lower symmetrical operating capacities.
•  Less losses by transient currents.
•  Due to the high currents, shielded motor cables can be connected in parallel be-
tween drive converter and motor. 
•  All three phases must passing through each line. 
•  The required cross-section is described in section => Cable cross-sections.
•  To keep asymmetry as small as possible, all motor cables should have the same 
length.
•  The shielding must be placed always with large surface on both sides (mounting 
plate and motor housing). 
68
 ELECTRICAL  INSTALLATION