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KEB COMBIVERT F6 Series

KEB COMBIVERT F6 Series
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COMBIVERT F6
INSTRUCTIONS FOR USE | INSTALLATION F6 HOUSING 6
Translation of the original manual
Document 20114694 EN 05

Table of Contents

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KEB COMBIVERT F6 Series Specifications

General IconGeneral
CommunicationPROFIBUS, CANopen
ProtectionOvercurrent, overvoltage, undervoltage, short circuit, overtemperature
Cooling MethodAir-cooled, liquid-cooled
Relative Humidity< 95 % (non-condensing)
Enclosure RatingIP00 to IP54 (depending on model)

Summary

Basic Safety Instructions

1.1 Target Group

Specifies qualifications required for personnel using the manual.

1.2 Transport, Storage, and Proper Use

Guidelines for handling and storing the drive converters.

1.3 Installation Precautions

Safety precautions during installation, including handling sharp edges and weight.

1.4 Electrical Connection Safety

Safety warnings related to electrical connections and voltage.

1.4.1 EMC-Compatible Installation

Responsibility for EMC limit values and notes on installation.

1.4.2 Voltage and Insulation Testing

Information on voltage testing and insulation measurement procedures.

1.5 Start-up and Operation

Instructions for safe start-up, programming, and operation.

1.6 Maintenance Procedures

Procedures for regular maintenance and checks.

1.7 Repair and Disposal

Warnings on unauthorized repairs and information on proper disposal.

Product Description

2.1 Specified Application

Defines the intended use of the COMBIVERT for motor control.

2.1.1 Residual Risks

Lists potential risks and unexpected operating conditions.

2.2 Unintended Use

Details prohibited operations and consequences.

2.3 Product Features

Lists key features of the COMBIVERT F6 series.

2.4 Part Code Structure

Explains the structure and meaning of the part code.

2.5 Nameplate Information

Details the information provided on the device nameplate.

2.5.1 Configurable Options

Explains feature values and their meanings for configuration.

Technical Data

3.1 Operating Conditions

Covers environmental conditions for operation, storage, and transport.

3.1.1 Climatic Environmental Conditions

Specifies temperature, humidity, and altitude requirements.

3.1.2 Mechanical Ambient Conditions

Details vibration limits, shock values, and pressure.

3.1.3 ChemicalMechanical Substances

Lists requirements regarding contamination from gases and solids.

3.1.4 Electrical Operating Conditions

Covers device classification and EMC requirements.

3.1.4.1 Device Classification

Specifies overvoltage category and pollution degree.

3.1.4.2 Electromagnetic Compatibility

Lists EMC emitted interference and immunity requirements.

3.2 Device Data of the 400 V Devices

Provides a summary of technical data for 400V devices.

3.2.1 Overview of 400 V Devices

Provides a summary of technical data for 400V devices.

3.2.2 Voltage, Frequencies, and Motor Voltage Calculation

Details voltage/frequency specs and motor voltage calculation example.

3.2.3 InputOutput Currents and Overload

Lists input/output currents, overload capacities, and software limits.

3.2.3.1 Overload Characteristic (OL)

Explains overload behavior and thermal limits.

3.2.3.2 Frequency-Dependent Max Current (OL2)

Details current limits dependent on switching and output frequencies.

3.2.4 Power Dissipation and Drive Controller Protection

Covers power dissipation, fuses, and short-circuit capacity.

3.3 General Electrical Data

Covers general electrical specifications.

3.3.1 Switching Frequency and Temperature

Explains how switching frequency is adjusted based on heat sink temperature.

3.3.2 DC Link Braking Transistor Function

Describes the function of the DC link and braking transistor.

3.3.3 Sub-mounted Braking Resistors

Provides technical data for sub-mounted braking resistors.

3.3.4 Fan Specifications and Behavior

Details fan specifications, switching behavior, and points.

3.3.4.3 Airflow of the Drive Converter

Illustrates the airflow path within the drive converter.

3.4 Dimensions and Weights

Provides physical dimensions and weight information.

3.4.1 Built-in Versions (Air and Water Cooled)

Provides dimensions and weight for built-in air and water-cooled versions.

3.4.3 Push-through Version Air Cooler

Dimensions and weight for push-through air-cooled units.

3.4.4 Push-through Version Fluid Cooler (Water)

Dimensions and weight for push-through water-cooled units.

3.4.5 Push-through Version Fluid Cooler (Oil)

Dimensions and weight for push-through oil-cooled units.

3.4.7 Installation of IP54-Ready Devices

Explains installation requirements for IP54-ready devices.

3.4.6 Control Cabinet Installation

Covers mounting instructions and distances for control cabinet installation.

3.4.6.1 Mounting Instructions

Specifies mounting materials and tightening torques.

3.4.6.2 Mounting Distances

Details required distances for reliable operation.

Installation and Connection

4.1 Overview of the COMBIVERT F6

Provides an overview of the COMBIVERT F6 housing and its components.

4.2 Power Unit Connection

Details on connecting the power unit to the supply.

4.2.1 Voltage Supply Connection

Explains how to connect the voltage supply to the unit.

4.2.1.1 Terminal Block X1 A for 400 V Units

Describes terminal block X1A for 400V connections.

4.2.2 Protective and Functional Earth

Instructions for connecting protective and functional earth.

4.2.2.1 Protective Earth Connection

Details on the protective earth connection and its requirements.

4.2.2.2 Functional Earthing

Information on functional earthing for EMC requirements.

4.2.3 AC Mains Connection

Instructions for connecting the 3-phase AC mains supply.

4.2.3.1 3-Phase AC Supply Connection

Diagram and notes for 3-phase AC mains connection.

4.2.3.2 Supply Cable Selection

Factors determining the supply cable cross-section.

4.2.3.3 Note on Hard Power Systems

Advises on service life and mains chokes for hard power systems.

4.2.4 DC Connection

Notes on DC operation and terminal block X1A for DC connection.

4.2.4.1 Terminal Block X1 A DC Connection

Details terminal block X1A for DC connections.

4.2.5 Motor Connection

Instructions on wiring the motor to the drive controller.

4.2.5.1 Motor Wiring

Shows motor wiring diagram and connections.

4.2.5.2 Terminal Block X1 A Motor Connection

Describes terminal block X1A for motor connections.

4.2.5.3 Motor Line Selection

Discusses cable type, length, and EMC for motor lines.

4.2.5.4 Motor Cable Length and Interference

Max motor cable length for different device sizes and EMC category.

4.2.5.5 Parallel Motor Operation

Formula for calculating motor cable length for parallel operation.

4.2.5.6 Motor Cable Cross-Section

Factors influencing motor cable cross-section selection.

4.2.5.7 Motor Interconnection and Voltage Peaks

General advice on motor interconnection and voltage peaks.

4.2.5.8 Temperature Monitoring and Brake Control (X1 C)

Details connections for temperature monitoring and brake control.

4.2.6 Braking Resistor Connection and Use

Instructions for connecting and using braking resistors.

4.2.6.1 Side-mounted Braking Resistor Installation

Guides for installing side-mounted braking resistors.

4.2.6.2 Terminal Block X1 A Braking Resistor Connection

Describes terminal block X1A for braking resistor connection.

4.2.6.3 Use of Non-Intrinsically Safe Braking Resistors

Warnings and advice for using non-intrinsically safe braking resistors.

4.3 Accessories

Lists available accessories like filters, chokes, and seals.

4.3.1 Filters and Chokes

Lists available filters and chokes for different device sizes.

4.3.2 Seal for IP54-Ready Devices

Provides material number for the flat seal IP54.

4.3.3 Coolant Connections

Lists material number for coolant tube connections.

4.3.4 Side-mounted Braking Resistors

Links to technical data for side-mounted braking resistors.

Installation and Operation of Liquid-Cooled Devices

5.1 Water-cooled Devices

General introduction to water-cooled devices and their operation.

5.1.1 Heat Sink and Operating Pressure

Information on heat sink material, pressure limits, and connection.

5.1.2 Materials in the Cooling Circuit

Lists materials and their standard potentials for corrosion avoidance.

5.1.3 Coolant Requirements

General requirements for coolant, including standards and additives.

5.1.4 Cooling System Connection

Details connection types and recommendations for cooling systems.

5.1.5 Coolant Temperature and Moisture Condensation

Discusses coolant temperature control and condensation risks.

5.1.5.1 Condensation Hazards

Explains the danger of moisture condensation for the drive controller.

5.1.5.2 Tempered Coolant Supply

Provides a dew point table for controlling coolant temperature.

5.1.6 Permissible Volume Flow (Water Cooling)

Specifies the maximum permissible volume flow for water cooling.

5.1.7 Coolant Heating with Water

Shows volume flow vs. power dissipation and temperature difference.

5.1.8 Heat Sink Pressure Drop (Water)

Graph showing pressure drop vs. volume flow for the heat sink.

Oil-Cooled Devices

5.2.1 Heat Sink and Pressure for Oil Cooling

Information on heat sink material and operating pressure for oil-cooled units.

5.2.2 Oil Requirements

Lists recommended hydraulic oils and requirements for cooling systems.

5.2.3 Oil Cooling System Connection

Details connection types and recommendations for oil cooling systems.

5.2.4 Coolant Temperature and Condensation (Oil)

Discusses oil temperature control and condensation risks.

5.2.4.1 Avoid Moisture Condensation (Oil)

Provides a dew point table for controlling oil temperature.

5.2.5 Permissible Volume Flow with Oil

Specifies the permissible flow rate for the oil cooler.

Certification

6.1 CE-Marking

Explains CE marking and compliance with directives.

6.2 UL Certification

Details UL acceptance, requirements for North American market, and safety notes.

6.3 Further Information and Documentation

Links to supplementary manuals and software for download.

Revision History

7 Revision History

Lists the version history and changes made to the document.

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