KYMCO Mongoose/KXR 250 User Manual

9.DRIVE AND DRIVEN PULLEYS
9-12
Mongoose/KXR 250
Install the damper rubbers on the drive plate
pins.
Install the clutch weights/shoes and clutch
springs onto the drive plate.
Install the retainer plate and secure with the
circlips.
Clean the driven pulley faces and remove any
grease from them.
Install the oil seal onto the moveable driven
face.
Apply grease to the Oil seal and install them
onto the moveable driven face.
Install the movable driven face onto the
driven face.
Apply grease to the guide rollers and guide
roller pins and then install them into the holes
of the driven face.
Install the seal collar.
Remove any excessive grease.
Set the driven pulley assembly, driven face
spring and clutch assembly onto the clutch
spring compressor.
Compress the clutch spring compressor and
install the drive plate nut.
Set the clutch spring compressor in a vise and
tighten the drive plate nut to the specified
torque.
Torque: 5.0～6.0kgf-m
Clutch Spring Compressor E027
Be sure to clean the driven face off any
grease.
＊
Align the flat surface of the driven face
with the flat on the clutch drive plate.
＊
Be sure to use a clutch spring
compressor to avoid spring damage.
＊
Special

KYMCO Mongoose/KXR 250 Specifications

General

Brand	KYMCO
Model	Mongoose/KXR 250
Category	Offroad Vehicle
Language	English