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MAYEKAWA 4M - Installation Works: Unpacking, Storage, and Transfer

MAYEKAWA 4M
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Reciprocating Compressor M Series
3-2
3.2 Installation Works
3.2.1 Unpacking
Check that there is no abnormality such as damage on the compressor.
z If there are abnormalities or deficiencies on the compressor, please contact your local sales
offices or service centers immediately.
z Unnecessary packing materials should be discarded according to the laws and ordinances, or
your company's rules.
3.2.2 Storage
Perform the following to store the compressor before installation.
z Store it indoors.
z Charge nitrogen gas into the compressor and seal it.
z Nitrogen gas has been charged into the compressor at packing to prevent from rusting.
3.2.3 Transfer
z Dropping of the lifted compressor may cause death or serious injury. Do not
stand under the lifted compressor.
1. For lifting the compressor within the safety limit, use lifting equipment and tools appropriate for the
weight of compressor.
2. Leave sufficient space for lifting.
3. Always check wire rope before using. Thoroughly check for kink, knot, or breakage. Do not perform
lifting before checking the wire rope. If there are any problems, do not lift until equipment has been
confirmed safe.
4. For lifting the compressor individually, hook the wire rope on the lifting bolt of compressor.
5. For lifting the compressor with base and motor, hook the wire rope on the lifting bolt and the base of
compressor. Do not use the lifting bolt on the motor.
6. Check path of compressor installation to make sure it is free of obstacles.
7. Check that the hook is above the center of gravity of the unit before lifting.
8. Direct all the workers to stay clear of the work site before lifting.
9. Before lifting the compressor notify all workers in area of dangers during lifting process. Remove all
nonessential personal from area till lift is complete.
10. Wind up the wire rope slowly until shortly before the compressor leaves from the ground.
11. Remove all tension slowly until the compressor leaves the ground, and check that the compressor is
balanced. If it is tilted, lower compressor and correct the tilt. Repeat process till compressor lifts level.
12. Lift the compressor slowly. If it is lifted rapidly, it may damage the lifting tools such as wire rope or a part
of the compressor.
13. When moving the lifted compressor, always use tag line/induction rope.
14. Do not lift the compressor over head unless absolutely necessary.
15. Do not lower the compressor and block the passage.

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