Industrial Equipment

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MCCOY KT5500 - Page 2

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Table of Contents

Table of Contents9
Section 1: Introduction13
Introduction & Contact Information15
Scope17
General Safe Operating Guidelines19
Illustration 1.2.1: Equipment Handling Warnings19
Rigging and Overhead Lifting20
Maintenance Safety20
Replacement Parts20
Environment Impact20
Acronyms and Terminology21
Acronyms and Definitions21
Terms and Definitions22
Section 2: Equipment & Lubrication Specifications23
Equipment Description25
Illustration 2.0.1: 80-0420-23 KT5500 Power Tong25
Illustration 2.0.2: 80-0420-23 Power Tong Dimensions & Hazards26
Major Component Identification27
Illustration 2.0.3: Major Component Identification 0127
Illustration 2.0.4: Major Component Identification 0228
Equipment Specifications29
Recommend Lubricant Specifications30
Hydraulic Fluid30
Grease30
Section 3: Installation & Commissioning31
Recipt, Inspection, and Handling of Equipment33
Sling / Load Bearing Device Safety33
Inspection of Load-Bearing Devices and Structures34
Proper Use of Load-Bearing Devices36
Storage of Load-Bearing Devices36
Lift Cylinder Installation and Safety37
Installation Procedure37
Illustration 3.2.1: Lift Cylinder & Spring Hanger Installation37
Lift Cylinder Hydraulic Connection38
Lift Cylinder Safety38
Illustration 3.2.2: Lift Cylinder Hydraulic Connection38
Illustration 3.2.3: Lift Cylinder Clevis Inspection40
Illustration 3.2.4: Correct Installation of Positioning System40
Hydraulics41
Hydraulic Schematic41
Main Hydraulic Connections42
Illustration 3.3.1: Hydraulic Connections42
Illustration 3.3.2: Hydraulic Connections 0243
Tong Jaw Availability and Installation44
Jaw Availability44
Tong Jaw/Jaw die Installation and Removal44
Illustration 3.4.1: Jaw Removal / Installation45
Illustration 3.4.2: Jaw Disassembly46
Equipment Configuration and Leveling47
Suspension and Restraint47
Tong Leveling48
Illustration 3.5.1: Tong Suspension Relative to Axial Centre48
Illustration 3.5.2: Tong Suspension Relative to Vertical Centre48
Load Cell Configuration49
Illustration 3.5.3: HD9625 Load Cell Configuration49
Section 4: Operation51
Tong Operation53
Operator Training53
Operator Safety53
Remote Operation53
Shifting Gears54
Backing Pin Operation54
Pre-Operational Checks54
General Operational Comments55
Making and Breaking Connections56
Making a Connection56
Breaking a Connection57
Section 5: Maintenance59
General Maintenance Safety Practices61
Cleaning62
Preventive Maintenance Practices62
Hydraulic System Maintenance62
Hydraulic System Depressurization63
Lubrication Instructions63
Recommended Lubrication Amounts63
Illustration 5.5.1: Lubrication Diagram64
Adjustments65
Brake Band Adjustment65
Illustration 5.6.1: Brake Band Adjustment65
Assembly Practices66
Daily Inspection & Maintenance Checklist68
Monthly Maintenance Checklist70
Illustration 5.10.1: Shipping Instructions - Pallet Placement76
Illustration 5.10.2: Shipping Instructions - Strapping to Pallet76
Illustration 7.1: 80-0420-23 Tong Assembly88
Illustration 7.2: 80-0420-23 Tong Assembly BOM89
Illustration 7.3: 101-8942 Motor & Gear Assembly90
Illustration 7.4: 1050-C-175 Coupling Support Assembly90
Illustration 7.5: 101-0071 Hydraulic Support Assembly90
Illustration 7.6: 80-0419-1 Base Tong Assembly91
Illustration 7.7: 80-0419-1 Base Tong Assembly BOM92
Illustration 7.8: 101-6054 Door Assembly93
Illustration 7.9: RIA-KT 5500 Rotary Idler Assembly94
Illustration 7.10: CA-KT 5500 Clutch Assembly94
Illustration 7.11: PIA-KT 5500 Pinion Idler Assembly94
Illustration 7.12: PA-KT 5500 Pinion Assembly95
Illustration 7.13: 101-5998 Shifting Fork Assembly95
Illustration 7.14: 101-6158 Door Switch Assembly96
Illustration 7.15: 101-4092 Pin Backing Assembly96
Illustration 7.16: 101-8715 Latch Opener Assembly97
Illustration 7.17: 101-8731 Spring Plunger Assembly97
Illustration 8.0.1: Torque Gauge101
Illustration 8.0.2: Tension Load Cell101

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