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MCCOY KT5500 - User Manual

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MCCOYGLOBAL.COMTECHNICAL MANUAL N
o
TM12012
80-0420-23 KT5500
5.5 in. (13.9 cm) 18,700 ft-lbs (25,353 Nm) Hydraulic Power Tong
SPECIFICATIONS | OPERATION | MAINTENANCE | PARTS
TECHNICAL MANUAL

Table of Contents

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Summary

SECTION 1: INTRODUCTION

1.0 INTRODUCTION & CONTACT INFORMATION

Provides contact details for McCoy Global offices worldwide for support.

1.1 SCOPE

Defines the purpose and applicability of this technical manual for equipment operation.

1.2 GENERAL HEALTH AND SAFETY

Outlines critical safety guidelines, hazards, and precautions for operating equipment.

1.3 ACRONYMS AND TERMINOLOGY

Defines key terms and acronyms used throughout the manual for clarity.

SECTION 2: EQUIPMENT & LUBRICATION SPECIFICATIONS

2.0 EQUIPMENT DESCRIPTION

Provides a general overview of the McCoy 80-0420-23 KT5500 power tong.

2.1 MAJOR COMPONENT IDENTIFICATION

Identifies and labels the key components of the power tong with diagrams.

2.2 EQUIPMENT SPECIFICATIONS

Details technical specifications like torque, speed, dimensions, and requirements.

2.3 RECOMMENDED LUBRICANT SPECIFICATIONS

Specifies the correct hydraulic fluid, grease, and gear fluid for optimal equipment performance.

SECTION 3: INSTALLATION & COMMISSIONING

3.0 RECEIPT, INSPECTION, AND HANDLING OF EQUIPMENT

Guides on inspecting equipment upon receipt and proper handling procedures to prevent damage.

3.1 SLING; LOAD BEARING DEVICE SAFETY

Covers safety guidelines and inspection criteria for load-bearing devices used with the equipment.

3.2 LIFT CYLINDER INSTALLATION AND SAFETY

Provides detailed instructions for safely installing and connecting the lift cylinder.

3.3 HYDRAULICS

Explains hydraulic system schematics and main connection procedures.

3.4 TONG JAW AVAILABILITY AND INSTALLATION

Details jaw die kits and procedures for their installation and removal.

3.5 EQUIPMENT CONFIGURATION AND LEVELING

Covers suspension, restraint, leveling, and load cell configuration for proper setup.

SECTION 4: OPERATION

4.0 TONG OPERATION

Covers general operating procedures, operator training, and safety for the tong.

4.1 MAKING AND BREAKING CONNECTIONS

Details the procedures for making and breaking tubular connections using the tong.

SECTION 5: MAINTENANCE

5.0 GENERAL MAINTENANCE SAFETY PRACTICES

Outlines essential safety practices for performing maintenance on the equipment.

5.1 CLEANING

Provides guidance on proper cleaning procedures for the equipment.

5.2 PREVENTIVE MAINTENANCE PRACTICES

Details recommended practices to ensure dependable operation and avoid costly repairs.

5.3 HYDRAULIC SYSTEM MAINTENANCE

Emphasizes the importance of hydraulic fluid maintenance for equipment longevity.

5.4 HYDRAULIC SYSTEM DEPRESSURIZATION

Provides steps to safely depressurize the hydraulic system before maintenance.

5.5 LUBRICATION INSTRUCTIONS

Details lubrication points, amounts, and procedures for maintaining moving parts.

5.6 ADJUSTMENTS

Covers adjustments like brake band adjustment for optimal jaw cam action.

5.7 ASSEMBLY PRACTICES

Offers guidance on assembly procedures, including torque guidelines.

5.8 DAILY INSPECTION & MAINTENANCE CHECKLIST

Lists daily checks and maintenance tasks to be performed before each use.

5.9 MONTHLY MAINTENANCE CHECKLIST

Provides a monthly checklist for routine inspection and maintenance tasks.

5.10 TUBULAR CONNECTION EQUIPMENT DE-COMMISSIONING & SHIPPING

Outlines procedures for decommissioning and preparing the equipment for storage or shipping.

5.11 TUBULAR CONNECTION EQUIPMENT RE-COMMISSIONING PROCEDURE

Details procedures for recommissioning equipment after storage for return to service.

SECTION 6: TROUBLESHOOTING

6.0 TONG WILL NOT DEVELOP SUFFICIENT TORQUE

Addresses problems related to insufficient torque output and their solutions.

6.2 TONG RUNNING TOO SLOWLY

Provides solutions for issues causing the tong to operate at a reduced speed.

6.3 FAILURE OF JAWS TO GRIP PIPE

Offers remedies for problems where the jaws fail to grip the pipe effectively.

6.4 FAILURE OR DIFFICULTY OF TONG TO SHIFT

Lists potential causes and solutions for difficulties in shifting the tong gears.

6.5 GENERAL COMMENTS

Discusses common factors affecting hydraulic operation and equipment wear.

SECTION 7: PARTS & ASSEMBLIES

Illustration 7.1: 80-0420-23 Tong Assembly

Provides an exploded view of the complete tong assembly for parts identification.

Illustration 7.2: 80-0420-23 Tong Assembly BOM

Lists all parts and their corresponding part numbers for the tong assembly.

Illustration 7.6: 80-0419-1 Base Tong Assembly

Provides an exploded view of the base tong assembly.

Illustration 7.8: 101-6054 Door Assembly

Details parts for the door assembly.

Illustration 7.13: 101-5998 Shifting Fork Assembly

Lists parts for the shifting fork assembly.

SECTION 8: TORQUE;TURNS MANAGEMENT

8.0 BASIC TORQUE MEASUREMENT

Explains the principles and components of basic torque measurement systems.

8.1 TROUBLESHOOTING

Provides solutions for common problems encountered with torque measurement gauges.

8.2 PERIODIC INSPECTION AND MAINTENANCE

Outlines inspection and maintenance procedures for the torque measurement system.

SECTION 9: OEM DOCUMENTATION

9.0 OEM DOCUMENTATION INTERNET LINKS

Provides internet links for original equipment manufacturer documentation for components.

MCCOY KT5500 Specifications

General IconGeneral
BrandMCCOY
ModelKT5500
CategoryIndustrial Equipment
LanguageEnglish