MCCOY KT5500 - Table of Contents

80-0420-23 POWER TONG
Manual № TM12012
Preamble
Page ix
©2008-2017 McCoy Global
SECTION 1: INTRODUCTION
1.0 INTRODUCTION & CONTACT INFORMATION ...................................................................................................1.3
1.1 SCOPE .................................................................................................................................................................. 1.5
1.2 GENERAL HEALTH AND SAFETY .......................................................................................................................1.6
1.2.1 Hazard Labels
........................................................................................................................................1.6
1.2.2 General Safe Operating Guidelines
.......................................................................................................1.6
1.2.3 Rigging and Overhead Lifting
................................................................................................................. 1.8
1.2.4 Maintenance Safety
................................................................................................................................ 1.8
1.2.5 Replacement Parts
.................................................................................................................................1.8
1.2.6 Environment Impact
................................................................................................................................1.8
1.3 ACRONYMS AND TERMINOLOGY......................................................................................................................1.9
1.3.1 Acronyms and Definitions ....................................................................................................................... 1.9
1.3.2 Terms and Definitions ...........................................................................................................................1.10
SECTION 2: EQUIPMENT & LUBRICATION SPECIFICATIONS
2.0 EQUIPMENT DESCRIPTION ...............................................................................................................................2.3
2.1 MAJOR COMPONENT IDENTIFICATION ............................................................................................................ 2.5
2.2 EQUIPMENT SPECIFICATIONS ..........................................................................................................................2.7
2.3 RECOMMEND LUBRICANT SPECIFICATIONS ..................................................................................................2.8
2.3.1 Hydraulic Fluid ........................................................................................................................................ 2.8
2.3.2 Grease ....................................................................................................................................................2.8
SECTION 3: INSTALLATION & COMMISSIONING
3.0 RECIPT, INSPECTION, AND HANDLING OF EQUIPMENT ................................................................................3.3
3.1 SLING / LOAD BEARING DEVICE SAFETY ........................................................................................................ 3.3
3.1.1 Inspection of Load-Bearing Devices and Structures .............................................................................. 3.4
3.1.2 Proper Use of Load-Bearing Devices ..................................................................................................... 3.6
3.1.3 Storage of Load-Bearing Devices ..........................................................................................................3.6
3.2 LIFT CYLINDER INSTALLATION AND SAFETY ..................................................................................................3.7
3.2.1 Installation Procedure ............................................................................................................................. 3.7
3.2.2 Lift Cylinder Hydraulic Connection .........................................................................................................3.8
3.2.3 Lift Cylinder Safety .................................................................................................................................3.8
3.3 HYDRAULICS ..................................................................................................................................................... 3.11
3.3.1 Hydraulic Schematic .............................................................................................................................3.11
3.3.2 Main Hydraulic Connections .................................................................................................................3.12
3.4 TONG JAW AVAILABILITY AND INSTALLATION ............................................................................................... 3.14
3.4.1 Jaw Availability ...................................................................................................................................... 3.14
3.4.2 Tong Jaw/Jaw Die Installation and Removal ........................................................................................3.14
3.5 EQUIPMENT CONFIGURATION AND LEVELING ............................................................................................. 3.17
3.5.1 Suspension and Restraint ..................................................................................................................... 3.17
3.5.2 Tong Leveling ........................................................................................................................................ 3.18
3.5.3 Load Cell Configuration ........................................................................................................................3.19
SECTION 4: OPERATION
4.0 TONG OPERATION ..............................................................................................................................................4.3
4.0.1 Operator Training .................................................................................................................................... 4.3
4.0.2 Operator Safety .......................................................................................................................................4.3
4.0.3 Remote Operation ...................................................................................................................................4.3
4.0.4 Shifting Gears .........................................................................................................................................4.4
4.0.5 Backing Pin Operation ............................................................................................................................4.4
4.0.6 Pre-operational Checks ..........................................................................................................................4.4
4.0.7 General Operational Comments .............................................................................................................4.5
4.1 MAKING AND BREAKING CONNECTIONS ........................................................................................................4.6
4.1.1 Making A Connection ..............................................................................................................................4.6
4.1.2 Breaking a Connection ............................................................................................................................4.7
SECTION 5: MAINTENANCE
5.0 GENERAL MAINTENANCE SAFETY PRACTICES .............................................................................................5.3
5.1 CLEANING ............................................................................................................................................................5.4
5.2 PREVENTIVE MAINTENANCE PRACTICES .......................................................................................................5.4
5.3 HYDRAULIC SYSTEM MAINTENANCE ..............................................................................................................5.4
5.4 HYDRAULIC SYSTEM DEPRESSURIZATION ....................................................................................................5.5
5.5 LUBRICATION INSTRUCTIONS ..........................................................................................................................5.5
5.5.1 Recommended Lubrication Amounts ...................................................................................................... 5.5
5.6 ADJUSTMENTS .................................................................................................................................................... 5.7
5.6.1 Brake Band Adjustment ..........................................................................................................................5.7
5.7 ASSEMBLY PRACTICES ......................................................................................................................................5.8
5.8 DAILY INSPECTION & MAINTENANCE CHECKLIST .......................................................................................5.10
5.9 MONTHLY MAINTENANCE CHECKLIST ...........................................................................................................5.12
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