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Millipore Synergy R User Manual

Millipore Synergy R
50 pages
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Synergy
®
R system
Synergy UV-R system
User manual

Table of Contents

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Millipore Synergy R Specifications

General IconGeneral
Bacteria< 1 CFU/mL
Pyrogens (Endotoxins)< 0.001 EU/mL
TypeWater purification system
Filtration TechnologyReverse osmosis, ultrafiltration
Output Water QualityType I ultrapure water
Resistivity18.2 MΩ·cm
TOC≤ 5 ppb
Flow RateUp to 2 L/min
Feed Water QualityPotable water
RNasesNot detected
DNasesNot detected
Particle Size0.22 μm
DimensionsVaries by model
WeightVaries by model
Power Supply100-240 V, 50/60 Hz

Summary

Introduction

Using this Manual

Guide for installation, operation, and maintenance of Synergy/Synergy UV-R systems.

Safety Information

Guidance on operating the Synergy R System according to manual instructions and specifications.

Contacting Millipore SAS

Information on finding addresses, telephone/fax numbers, and other details via the Millipore SAS Internet Site.

Product Information

Synergy R System Overview

Visual overview of the Synergy R system components: Display, Dispensing Button, and Keypad.

Synergy R Product Water Specifications

Details on water flowrate, resistivity, TOC, and micro-organisms for Synergy R product water.

Schematic of Main Components

Diagram illustrating key components of the Synergy R system with numbered labels.

Operating principle

Explanation of how the Synergy R Water Purification System functions with its components.

Technical Specifications

Detailed specifications for Synergy R system dimensions, weight, noise level, and electrical requirements.

Pre Installation

Installation Requirements

Specifies feedwater requirements (type, flowrate, pressure, temp, conductivity, TOC) and environmental conditions.

Feedwater Connection Needed

Details the required feedwater piping connection type (1/2 inch Male GAZ, NPTM or BSPM).

Environmental Requirements

Lists requirements for storage/operating temperature, relative humidity, altitude, installation category, and pollution degree.

Optional Equipment You May Need

Information on available accessories like mounting brackets and supports for the remote dispenser.

Unpacking the Synergy R System – What's Inside?

Instructions on opening the shipping box and using the accessories checklist for unpacking.

Installation

Connection of Tubing

Step-by-step guide on connecting the feedwater tubing to the system and feedwater source.

Connection of the Ultrapure (Type 1) water Dispenser

Instructions for connecting the ultrapure water dispenser, including tubing and electrical connectors.

Connection of the Power Cord – Turning on the System Power

Procedure for connecting the power cord, powering on the system, and opening the feedwater supply valve.

Installation of the SynergyPak cartridge

Detailed steps for installing the SynergyPak cartridge, including safety precautions.

Installation of the Tygon Tubing

Instructions for installing the Tygon tubing and barbed fitting onto the POU dispenser.

Purging Air from the System

Steps to purge trapped air from the SynergyPak cartridge using the dispensing button.

Hydrating the System

Procedure for hydrating the system, involving leaving it overnight in PRE OPERATE mode.

Installation and Rinsing of the Final Filter

Guide for installing and rinsing the Final Filter, ensuring proper sealing and air venting.

How to Calibrate the Flowrate from the Synergy R System (F02)

Step-by-step instructions for calibrating the product flowrate using a graduated cylinder.

How to Show Resistivity or Conductivity Units (C01)

Guide on selecting and displaying resistivity or conductivity units, with or without temperature compensation.

How to Set the Resistivity Setpoint (CO2)

Instructions on setting the resistivity setpoint to alert users when product resistivity is low.

Using the Synergy R System

Understanding the Display

Explanation of the display elements showing operating modes, parameters, and maintenance/alarm messages.

How to Get Water from the Synergy R System

Describes two methods of dispensing water using the Dispensing Button: press and hold, or press and release.

How to Dispense an Exact Amount of Product Water (F01)

Guide on dispensing a precise volume of product water using the F01 menu option.

Operating Modes

Details the different operating modes: Standby and Pre Operate, including their functions and display indicators.

Dispensing

Describes the Dispensing mode, when it is active, and what is displayed.

Auto-Dispensing

Explains the Auto-Dispensing mode used for dispensing pre-set volumes, and what the display shows.

How to view the Product Resistivity and Temperature in Pre Operate mode

Instructions on viewing resistivity and temperature values displayed during Pre Operate mode.

How to recirculate water manually before dispensing

Guide on manually recirculating water to enhance quality before dispensing.

How to Understand Synergy R System messages

Explains how to interpret Pack Alarm and UV Lamp Alarm messages on the system display.

Maintenance

Maintenance Schedule

A schedule outlining recommended maintenance tasks, their triggers, and related section references.

How to Replace the SynergyPak cartridge

Step-by-step instructions for safely removing and replacing the SynergyPak cartridge.

How to Replace the Final Filter

Detailed procedure for removing and installing a new Final Filter, with attention to sealing.

How to Clean the Screen Filter

Instructions for cleaning the screen filter to prevent blockages and maintain feedwater flow.

How to Replace the UV Lamp (UV System only)

Step-by-step guide for replacing the UV Lamp, including safety precautions.

How to View or Reset the UV Lamp Timer (C03)

Instructions on how to view the remaining days on the UV Lamp Timer and reset it.

How to Reset the UV Lamp Timer

Detailed steps for resetting the UV Lamp Timer after replacement.

Troubleshooting

The Display screen is blank.

Troubleshooting steps for a blank display screen, checking power and fuses.

Low water flow or no water flow when the Dispensing Button is pressed.

Steps to resolve low or no water flow, checking filters and air locks.

AUTO-DISPENSING mode is not accurate.

Solutions for inaccurate auto-dispensing, focusing on flowrate calibration and filter issues.

The last Product resistivity value is not displayed when you press the "-" button in PRE OPERATE mode.

Troubleshooting for missing resistivity values, checking measurement conditions and cartridge status.

The SynergyPak cartridge lifetime is exhausted.

Actions to take when the SynergyPak cartridge lifetime is exhausted or resistivity is low.

The SynergyPak cartridge is not installed correctly or not installed at all.

Steps to address incorrect or missing SynergyPak cartridge installation.

The system may have been in STANDBY mode for a while.

Steps to take if the system has been in standby mode or resistivity is below setpoint.

The Product resistivity is below the Resistivity Setpoint set in menu option C02.

Actions for low product resistivity, including recirculation and cartridge replacement.

The UV Timer is exhausted.

What to do when the UV Timer is exhausted, including lamp replacement and timer reset.

The UV Lamp is not installed correctly or not installed at all.

Troubleshooting for improperly installed UV lamps, suggesting power off and reinstallation.

Ordering Information

Catalogue Numbers for Synergy R Systems

Provides catalogue numbers for Synergy R systems based on voltage configurations.

Catalogue Numbers for Consumables

Lists consumable items for Synergy R systems with their corresponding catalogue numbers.

Catalogue Numbers for Accessories

Lists available accessories for the Synergy R system and their catalogue numbers.

Quick access to most common procedures

Checking water quality.

Reference to page 26 for checking water quality.

Contacting Millipore SAS

Reference to page 2 for contacting Millipore SAS.

Delivering a fixed ultrapure water volume.

Reference to page 23 for delivering a fixed volume of ultrapure water.

Delivering ultrapure water.

Reference to page 23 for delivering ultrapure water.

Improving ultrapure water quality by recirculation before sourcing water.

Reference to page 26 for improving water quality via recirculation.

Replacing the Millipak end filter.

Reference to page 33 for replacing the Millipak end filter.

Replacing the SynergyPak.

Reference to page 30 for replacing the SynergyPak.

Replacing the UV.

Reference to page 35 for replacing the UV lamp.

Review on-line e-learning on how to use & maintain the system

Reference to page 2 for online e-learning resources.

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