EasyManua.ls Logo

Neutronics 3100 User Manual

Neutronics 3100
49 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Instruction manual
Model 3100
Oxygen analyzer / controller
Trace to percent O2 measurement
0.1 PPM to 100% range
Manual file name: MN-A-0005
Revision Level: C
Manual Part Number: C5-06-4900-16-0
Revision date: December 22, 2016

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Neutronics 3100 and is the answer not in the manual?

Neutronics 3100 Specifications

General IconGeneral
BrandNeutronics
Model3100
CategoryAnalytical Instruments
LanguageEnglish

Summary

Introduction to Model 3100 Analyzer

Key Features of the Model 3100

Key capabilities and specifications of the Model 3100 analyzer.

System Hardware Overview

Details on the analyzer's internal components like boards, sensor, and chassis.

Analyzer Inputs and Outputs

Description of the various electrical inputs and outputs for connectivity.

Control Panel User Interface

Control Panel User Interface

Explanation of the control panel buttons, display, and status LEDs.

System Installation and Start-up

Installing the Analyzer

Step-by-step guide for locating, mounting, and installing the analyzer unit.

Installing the Analyzer's Electrical Connections

Instructions for making electrical connections to the Model 3100 analyzer.

Start Up and Commissioning Procedures

Procedures for powering up, calibration, and initial setup of the analyzer.

Calibrating the Unit

Procedure for calibrating the analyzer using reference and span gases.

Operation of the Model 3100

Operational Overview

Introduction to the analyzer's user and system operational modes.

User Modes Explained

How to access and use modes like Calibration, Set/View Alarm, and View Faults.

Sensor Calibration Procedure

Procedure for calibrating the oxygen sensor with known gas sources.

Setting Alarm-1 Mode

How to set and view the Alarm-1 threshold and relay configuration.

Setting Alarm-2 Mode

How to set and view the Alarm-2 threshold and relay configuration.

Returning to RUN Mode

How to exit user modes and return the analyzer to normal operation.

System Modes Overview

Overview of system modes like Self-Test, RUN, Alarm, and Fault states.

Setup, Maintenance, and Troubleshooting

System Setup Overview

Configuring the analyzer settings via control panel keypad or service port.

Control Panel Keypad Setup

Detailed steps for adjusting setup parameters using the control panel.

User Setup Mode A: Display Range Selection

Setting the display and electrical output range for the analyzer.

User Setup Mode 1: Alarm-1 Relay Configuration

Configuring Alarm-1 relay action as descending or ascending.

User Setup Mode 4: Serial Output Format

Selecting the data format for RS-232 serial communications.

User Setup Mode 7: Low-End Calibration Range

Setting the factory-defined low-end calibration range (do not adjust).

User Setup Mode B: RS-232 Baud Rate

Setting the communication speed for RS-232 serial interface.

User Setup C: Clean Mode Enable

Enabling a sensor self-cleaning cycle when exposed to contaminants.

System Setup via RS-232 Service Port

Programming, monitoring, and troubleshooting using the RS-232 service port.

RS-232 Service Port Interfacing with HyperTerminal

Guide to connecting and using HyperTerminal for RS-232 communication.

Standard Level RS-232 Access

Default access level for viewing analyzer data via RS-232 serial interface.

Disabling RS-232 Continuous Output

Disabling automatic data dumps for manual request-only information retrieval.

Human Readable RS-232 Data Format

Setting the RS-232 output to a human-readable format.

Advanced Level 1 RS-232 Access

Accessing setup menus via PC for advanced configuration and control.

RS-232 User Setup Menu Configuration

Navigating the RS-232 user setup menu for parameter adjustments.

Alarm Relay Setup Menu (U20)

Configuring alarm relay settings, fail-safe options, and hold times.

Analog Output Setup Menu (U30)

Configuring analog voltage and current output ranges and scaling.

Force Minimum Current Output Setting

Setting minimum current output based on O2 concentration.

Display and Auto-Range Setup (U14)

Mapping display and analog output ranges, including auto-ranging.

RS-232 Serial Output Configuration Menu (U50)

Configuring RS-232 serial output options like baud rate and format.

Alarm Setpoint Lockout

Locking alarm setpoints to prevent unauthorized changes.

Gas Calibration Lockout

Locking gas calibration settings to prevent unauthorized changes.

Changing Factory Settings via Hardware Jumpers

Modifying hardware jumper settings for specific configurations.

Routine Periodic Maintenance Schedule

Schedule and procedures for regular analyzer maintenance tasks.

Validating Display to a Known Gas Source

Procedure for verifying display accuracy against a certified gas source.

Troubleshooting Fault Codes

List of fault codes, their meanings, and potential causes for troubleshooting.

Fault Code 1: Oven or Sensor Warming Up

Indicates the sensor is heating; analyzer not ready for measurement.

Fault Code 5: Analog Output Range Overflow

Indicates O2 reading is above configured range, possibly due to calibration or exposure.

Fault Code 8: Concentration Reading Not Available

Indicates the analyzer is not ready for service, likely during warm-up or standby.

Fault Code 15: Bad User Calibration

Indicates an issue with user calibration, possibly due to a faulty sensor or gases.

Appendices for Model 3100 Analyzer

Appendix A: Spare Parts List

List of available part numbers for the Model 3100 analyzer and its components.

Appendix B: Specifications

Technical specifications including sensor type, display, outputs, and operating conditions.

Appendix C: Analyzer Factory Configuration Settings

Table of default factory settings for alarms, ranges, and communication.

Appendix D: Control Panel Hot-Key Functions

Quick reference for control panel button combinations for common functions.

Appendix E: Range / Output Chart

Chart mapping measurement ranges to display and analog output values.

Limited Warranty Information

Intended Use of the Model 3100 Analyzer

Information on the designed purpose and responsibilities for the analyzer's use.