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Omron CJ2 CPU UNIT - User Manual

Omron CJ2 CPU UNIT
424 pages
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USER’S MANUAL
Cat. No. W472-E1-07
SYSMAC CJ Series
CJ2H-CPU6@-EIP
CJ2H-CPU6@
CJ2M-CPU@@
CJ2 CPU Unit Hardware

Table of Contents

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Omron CJ2 CPU UNIT Specifications

General IconGeneral
Power Supply24 VDC
Operating Temperature0 to 55°C
ModelCJ2
Data Memory Capacity128 KB
Number of I/O PointsUp to 2560 points
Instruction Execution Time (Basic Instructions)0.04 μs
Instruction Execution Time (Application Instructions)Varies by instruction
Number of InstructionsOver 400
Communication PortsEthernet, Serial (RS-232C/RS-422/485)
Control MethodStored program method
I/O Control MethodCyclic scan
Programming LanguageLadder diagram, Structured text, Function block diagram
Built-in I/O PointsNone (requires expansion)
WeightApprox. 200g

Summary

Introduction

Intended Audience

Details the target personnel for this manual, who should have knowledge of electrical systems.

Applicable Products

Lists the CJ-series CJ2 CPU Units that are covered by this manual.

Manual Configuration

Hardware User Manual (Cat. No. W472) (This Manual)

Details the structure and content of the Hardware User's Manual, outlining each section.

Software User Manual (Cat. No. W473)

Outlines the structure and content of the Software User's Manual, detailing sections on memory, operation, and programming.

Manual Structure

Page Structure

Explains the standard page layout used throughout the manual, including headings and page tabs.

Special Information

Classifies special information icons used in the manual: Precautions for Safe Use, Correct Use, and Additional Information.

Sections in this Manual

1 Overview

1-1 Overview of CJ2 CPU Units

Provides a general overview of the CJ2 CPU Units and their features.

1-2 Basic Operating Procedure

Outlines the general steps required for setting up, wiring, and operating a CJ2 PLC system.

1-3 Specifications

Details the technical specifications, including general, performance, and functional aspects of the CPU Units.

2 Basic System Configuration and Devices

2-1 Basic System Configuration

Describes the fundamental system configuration, including CPU Racks and Expansion Racks.

2-2 Expanded System Configuration

Explains system configurations involving serial communications and communications networks.

3 Nomenclature and Functions

3-1 CPU Units

Details the components and functions of the CJ2 CPU Units, including sections and indicators.

3-2 Memory Card

Covers the models, specifications, and operating procedures for using memory cards with the CPU Unit.

3-5 Power Supply Units

Provides models, specifications, components, and selection criteria for power supply units.

3-6 CJ-series Basic I;O Units

Describes the part names, functions, and connection methods for basic I/O units.

4 Support Software

4-1 Support Software

Introduces the CX-One FA Integrated Tool Package and its applications for PLC programming and debugging.

4-2 Connection Methods

Explains how to connect the PLC to a personal computer via USB, RS-232C, or Ethernet.

5 Installation

5-1 Fail-safe Circuits

Details essential safety circuits like emergency stop and interlock circuits for safe operation.

5-2 Installation

Covers installation precautions, control panel mounting, DIN track installation, and connecting PLC components.

5-3 Wiring

Provides detailed instructions for wiring power supply units, basic I/O units, and Ethernet connections.

5-4 Control Panel Installation

Describes essential environmental considerations for control panel installation, including temperature, humidity, and electrical factors.

6 Troubleshooting

6-1 CPU Unit Errors

Details common CPU unit errors, checking status via indicators and CX-Programmer, and handling procedures.

6-2 Troubleshooting Built-in EtherNet;IP Port Errors (CJ2 H-CPU6@-EIP and CJ2 M-CPU3@ Only)

Provides guidance on checking and resolving errors related to the built-in EtherNet/IP port using the seven-segment display.

6-3 Non-CPU Unit Errors and Remedies

Lists error causes and remedies for input units, output units, special I/O units, and CX-Programmer connection issues.

7 Inspection and Maintenance

7-1 Inspections

Details periodic inspection points for PLC components and tools required for maintenance.

7-2 Replacing the Battery

Explains the purpose of the battery, its service life, and the procedure for replacement.

7-3 Power Supply Unit Replacement Time

Describes the principle of replacement notification for power supply units and their operation when turning power ON or OFF.

8 Backup Operations

8-1 Backing Up Data

Outlines two methods for backing up PLC data: using a computer or front-panel switches with a memory card.

8-2 Using a Computer to Back Up Data

Details the PLC Backup Tool for backing up, comparing, and restoring data, including applicable units and data types.

8-3 Simple Backup

Explains the simple backup operation using DIP switch settings and memory card power switch, with procedures for backing up, restoring, and comparing data.

Appendices

A-1 Specifications of Basic I;O Units

Provides specifications for basic I/O units, including input, output, and mixed I/O types.

A-2 Dimensions

Details the physical dimensions of CJ2 CPU Units, Power Supply Units, Basic I/O Units, and option boards.

A-3 Fatal and Non-fatal Error Details

Lists and explains fatal and non-fatal errors that can occur in the CPU Unit, including error codes and probable causes.

A-4 Connecting to a Serial Port on the CPU Unit

Provides information on serial port interface types, connection examples, and recommended cables for RS-232C and RS-422A/485.

A-5 Installing the USB Driver

Describes the procedure for installing the USB driver for computer connection to the PLC.

A-6 Load Short-circuit Protection and Line Disconnection Detection for Basic I;O Units

Explains load short-circuit protection and line disconnection detection mechanisms for specific Basic I/O Units.

A-7 Relay Output Noise Reduction Methods

Details methods for reducing noise generated by relay output switching in CJ-series PLCs.

A-8 Functions Supported for Unit Versions

Lists functions supported by different unit versions of CJ2 CPU Units and CX-Programmer compatibility.

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