Brush Replacement:
Cut old positive brush from pigtail
at the
brush.
Be careful
not
to
damage
field
coil.
Clean
1
/4
to
3/8
inch
(6.5
to
9.5
mm)
of brush end
of
pigtail
with sandpaper or emery cloth. (Figure
9).
PIGTAIL
STILL
ATTACHED
4
CLEAN
TO
FIELD
COIL
(approx.
1
/4
to
3/8
inch)
-SOLDER
MUST
NOT
EXTEND
BEYOND
BRUSH
SURFACE
SMALL
CHAMFER
LARGE
CHAMFER
FIGURE
9.
BRUSH
REPLACEMENT
Push prepared end
of
pigtail lead into hole in replace-
ment brush from the small chamfered side. Solder pigtail
lead to replacement brush on the large chamfered side,
using
50/50
tin/lead, rosin core solder and a standard
240/325
Wah soldering iron, Use a file to remove any
excess solder that may extend beyond brush surface.
Starter
Mounting
6efore installing starter motor, make sure the starter
mounting surface on the engine base is clean and free
of oil.
To
install starter use the following procedure.
The
starter pinion gear lash does not require adjustment.
1.
Install starter motor and torque mounting capscrews
to that specified
in
ASSEMBLY
TORQUES.
2.
Connect battery cable and wires
to
starter. Connect
battery cables
to
battery. Connect ground cable last.
-1
Materialprotruding from soldered side
surface of brush can cause equipment
damage.
Do
not
use
excessive solder or heat and file
any excess material irom brush surface.
L
9-5
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