Parsun F60 - Shim Selection for Lower Casing; Shim Selection Procedure; Deviation Value Mark Explanation

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Decomposition Schematic Diagram (CD/CT model)

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Table of Contents3
Overview6
Identification Marks6
Propeller Selection6
Protective Measure at Work6
Disassembling and Assembling7
Disposable Parts7
Inspection before Delivery8
Special Tools and Testing Equipment9
Decomposition Schematic Diagram and Symbolic Description10
Specifications12
Parameters of Outboard Motor12
Repair Information13
Engine13
Measurement Conditions14
Lower Casing Installation14
Electrical System14
Ignition and Ignition Control System14
Locking Torque14
Specified Torque14
General Torque15
Dimensions16
Outline Dimension(D/T Model)16
Mounting Dimensions of Clamp Bracket18
Basic Maintenance19
Maintenance Interval Chart19
Fuel System19
Engine20
Engine Oil Level20
Replace Engine Oil20
Valve Clearance21
Spark Plug21
Control System22
Throttle Cable22
Shift Operation22
Lower Casing Unit23
Gear Oil23
Change Gear Oil23
Air Tightness Inspection of Lower Casing Unit23
General Maintenance23
Anode23
Lubrication Point24
Cooling Water Channel24
Thermostat24
Propeller25
Electrical System25
Attention25
Decomposition Schematic Diagram26
Wiring Diagram32
Spark Plug Ignition34
Spark Plug Cap34
Flywheel Maintenance34
Check the Ignition Coil34
Check the Trigger Coil34
Check the Engine Start Switch35
Check the Starting Relay35
Check the Magneto Coil35
Check the Rectifier Regulator35
How to Use the Diagnostic Scan Tool36
Fault Code Table36
Fuel System38
Attention38
Decomposition Schematic Diagram39
Relieve the Fuel Pressure in the Fuel Lines44
Remove and Check the Fuel Joint44
Remove and Check the Fuel Pump45
Check the Fuel Filter46
Remove and Check the Electric Fuel Pump46
Disassembly of Electric Fuel Pump46
Check the Fuel Pipe and Fuel Filter47
Check the Fuel Common Rail47
Check the Fuel Common Rail for Leaks or Cracks and Damage, and Replace It if Necessary47
Engine47
Attention47
Decomposition Schematic Diagram48
Special Tools60
Check the Compression Pressure60
Check the Oil Pressure60
Disassemble the Engine61
Pulley and Timing Belt61
Disassembling and Check62
Cylinder Head62
Crankcase66
Reinstall70
Assemble Piston Connecting Rod70
Install the Piston, Connecting Rod, Piston Pin and Piston Pin Clip Clutch70
Install Piston Ring70
Install Piston70
Install Crankshaft70
Assemble the Engine70
Upper Casing72
Top Cowling72
Decomposition Schematic Diagram72
Disassembling and Check73
Bottom Cowling74
Decomposition Schematic Diagram74
Disassembling and Check78
Steering Handle79
Decomposition Schematic Diagram79
Disassembling and Check81
Upper Casing Unit and Brackets82
Decomposition Schematic Diagram82
Disassembling and Check of Bracket88
Disassembling and Check of Water Unit88
Manual Tilting Device90
Disassembly Schematic Diagram90
Disassembling91
Hydraulic Tilting Device92
Disassembly Schematic Diagram92
Disassembling93
Oil Level Check93
Discharge Air from Oil Circuit of the Hydraulic Tilting Device93
Lower Casing Part95
Decomposition Schematic Diagram(D/T Model)95
Decomposition Schematic Diagram (CD/CT Model)102
Disassembling and Check104
Propeller Shaft and Clutch Block105
Install the Claw Clutch105
Lower Casing Unit Casing Cover106
Install the Casing Cover Oil Seal and Bearing106
Drive Shaft106
Shift Cam106
Gear106
Forward Gear Bearing107
Check the Lower Casing Unit Casing107
Check the Water Pipe107
Assemble the Lower Casing Device Casing107
Install the Lower Casing Unit108
Selection of Shims109
Deviation Value Mark109
Pinion Shim110
Shims for Forward Gear110
Shims for Reverse Gear110
Common Faults and Solutions111

Parsun F60 - Shim Selection for Lower Casing; Shim Selection Procedure; Deviation Value Mark Explanation

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