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Parsun
Outboard Motor
F60
Parsun F60 User Manual
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86
Disassembling
1.
Fully tilt the outboard motor upwards and lower
the support frame to support the
outboard motor
.
2.
Remove the st
eel wire retaining ring for the shaft a
nd remove t
he tilting pin s
haft.
3.
Remove the
bolt and remove the hy
draulic tilting positioni
ng sh
aft.
4.
Removing
the manual cylin
der assembly
90
92
Table of Contents
Table of Contents
3
Overview
6
Identification Marks
6
Propeller Selection
6
Protective Measure at Work
6
Disassembling and Assembling
7
Disposable Parts
7
Inspection before Delivery
8
Special Tools and Testing Equipment
9
Decomposition Schematic Diagram and Symbolic Description
10
Specifications
12
Parameters of Outboard Motor
12
Repair Information
13
Engine
13
Measurement Conditions
14
Lower Casing Installation
14
Electrical System
14
Ignition and Ignition Control System
14
Locking Torque
14
Specified Torque
14
General Torque
15
Dimensions
16
Outline Dimension(D/T Model)
16
Mounting Dimensions of Clamp Bracket
18
Basic Maintenance
19
Maintenance Interval Chart
19
Fuel System
19
Engine
20
Engine Oil Level
20
Replace Engine Oil
20
Valve Clearance
21
Spark Plug
21
Control System
22
Throttle Cable
22
Shift Operation
22
Lower Casing Unit
23
Gear Oil
23
Change Gear Oil
23
Air Tightness Inspection of Lower Casing Unit
23
General Maintenance
23
Anode
23
Lubrication Point
24
Cooling Water Channel
24
Thermostat
24
Propeller
25
Electrical System
25
Attention
25
Decomposition Schematic Diagram
26
Wiring Diagram
32
Spark Plug Ignition
34
Spark Plug Cap
34
Flywheel Maintenance
34
Check the Ignition Coil
34
Check the Trigger Coil
34
Check the Engine Start Switch
35
Check the Starting Relay
35
Check the Magneto Coil
35
Check the Rectifier Regulator
35
How to Use the Diagnostic Scan Tool
36
Fault Code Table
36
Fuel System
38
Attention
38
Decomposition Schematic Diagram
39
Relieve the Fuel Pressure in the Fuel Lines
44
Remove and Check the Fuel Joint
44
Remove and Check the Fuel Pump
45
Check the Fuel Filter
46
Remove and Check the Electric Fuel Pump
46
Disassembly of Electric Fuel Pump
46
Check the Fuel Pipe and Fuel Filter
47
Check the Fuel Common Rail
47
Check the Fuel Common Rail for Leaks or Cracks and Damage, and Replace It if Necessary
47
Engine
47
Attention
47
Decomposition Schematic Diagram
48
Special Tools
60
Check the Compression Pressure
60
Check the Oil Pressure
60
Disassemble the Engine
61
Pulley and Timing Belt
61
Disassembling and Check
62
Cylinder Head
62
Crankcase
66
Reinstall
70
Assemble Piston Connecting Rod
70
Install the Piston, Connecting Rod, Piston Pin and Piston Pin Clip Clutch
70
Install Piston Ring
70
Install Piston
70
Install Crankshaft
70
Assemble the Engine
70
Upper Casing
72
Top Cowling
72
Decomposition Schematic Diagram
72
Disassembling and Check
73
Bottom Cowling
74
Decomposition Schematic Diagram
74
Disassembling and Check
78
Steering Handle
79
Decomposition Schematic Diagram
79
Disassembling and Check
81
Upper Casing Unit and Brackets
82
Decomposition Schematic Diagram
82
Disassembling and Check of Bracket
88
Disassembling and Check of Water Unit
88
Manual Tilting Device
90
Disassembly Schematic Diagram
90
Disassembling
91
Hydraulic Tilting Device
92
Disassembly Schematic Diagram
92
Disassembling
93
Oil Level Check
93
Discharge Air from Oil Circuit of the Hydraulic Tilting Device
93
Lower Casing Part
95
Decomposition Schematic Diagram(D/T Model)
95
Decomposition Schematic Diagram (CD/CT Model)
102
Disassembling and Check
104
Propeller Shaft and Clutch Block
105
Install the Claw Clutch
105
Lower Casing Unit Casing Cover
106
Install the Casing Cover Oil Seal and Bearing
106
Drive Shaft
106
Shift Cam
106
Gear
106
Forward Gear Bearing
107
Check the Lower Casing Unit Casing
107
Check the Water Pipe
107
Assemble the Lower Casing Device Casing
107
Install the Lower Casing Unit
108
Selection of Shims
109
Deviation Value Mark
109
Pinion Shim
110
Shims for Forward Gear
110
Shims for Reverse Gear
110
Common Faults and Solutions
111
5
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Parsun F60 Specifications
General
Brand
Parsun
Model
F60
Category
Outboard Motor
Language
English
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