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8. Remove the cotter pin; Place the shift lever in neutral position. Place a piece of wood
between the swirl plate and the propeller,
to prevent the propeller from rotating freely.
9. Remove the slotted hexagon nut, remove the propeller, remove the cushion block.
10. Remove the anode and water inlet.
11. Remove cover for the Lower casing unit casing.
Remove reverse gear and shim and remove oil seal.
12. Remove the propeller shaft assembly.
13. Remove the shift plunger.
14. Remove the clutch ring, clutch pin and claw clutch. Remove the clutch spring.
15. Remove the oil seal casing A.
Remove water pump seat (CD/CT model)
16. Remove the pinion nut with an internal splined wrench and remove the drive shaft.
17. Remove shift cam, remove forward gear.
Remove shift cam cover plate and remove shift cam. Remove the forward gear
(CD/CT)
18. Remove the needle roller bearing on the Lower casing unit.
19. Remove the oil seal of the oil seal casing A and remove the bearing on the forward
gear.
Remove the oil seal of the water pump seat and remove the bearing on the forward
gear. (CD/CT)
Propeller Shaft and Clutch Block
1. Check the claw clutch; If broken or damaged, replace it.
2. Check the propeller shaft; If worn or bent, replace it.
Install the Claw Clutch
1. Install the clutch spring into the bore at the rear of the propeller shaft.
2. Install the claw clutch. Position the "F" or "●" towards the forward gear. Fit the
clutch pin.
3. Fit the clutch ring and shift plunger.
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