8
Repair Information
Engine
Item Data Item Data
Drive
device
Min. compression pressure 840 kPa Diameter of piston
64.950~64.965m
m
Lubricating oil pressure 100 kPa Height of measuring point
5mm (from
bottom of piston)
Cylinder
head
Bending limit 0.03mm Piston-to-cylinder clearance 0.035~0.065mm
Inside diameter of camshaft
bore
37.00~37.02mm
Piston pin hole aperture
15.974~15.985m
m
Inner diameter of shaft hole of
rocker arm
16.000~16.01m
m
Piston pin outer diameter
15.965~15.970m
m
Cylinder
block
Cylinder bore
65.00~65.013m
m
Piston ring
Top
ring
Thickness 1.17~1.19mm
Wear limit 65.1mm Width of end face 2.25~2.4mm
Taper limit 0.08mm End gap 0.15~0.30mm
Roundness limit 0.05mm Backlash 0.02~0.06mm
Second ring
Thickness 1.47~1.49mm
Va lv e s pr in g
Free length 40.0mm
Width of
end face
2.60~2.80mm Min. free length 38.4mm
End gap 0.30~0.50mm Tilt limit 1.7mm
Backlash 0.02~0.06mm
Connecting
rod
Inner diameter of small end
15.985~15.998m
m
Oil ring
Thickness 2.36~2.48mm Inner diameter of big end
36.000~36.016m
m
Width of end
face
2.75mm Large head oil clearance 0.020~0.052mm
End gap 0.20~0.70mm
Thickness
of big-end
bearing
A black 1.496~1.490 mm
Backlash 0.04~0.18mm B brown 1.490~1.484mm
Camshaft
Height
Intake cam 30.83~31.03mm
Oil pump
Type Cycloid pump
Exhaust
cam
30.83~31.03mm
Pressure relief valve
opening pressure
382~442 kPa
Diameter of base circle 25.90~26.10mm
Clearance between outer
rotor and casing
0.09~0.15 mm
Journal diameter
36.935~36.955
mm
Clearance between outer
rotor and inner rotor
0.12 mm
Roundness limit 0.03mm
Clearance between rotor
and cover
0.03~0.08 mm
Clearance between journal and
oil
0.045~0.085mm
Crankshaft
Diameter of crankshaft
main journal
42.984~43.000
mm
Va lv e
Valve clearance
(Cold state)
Intake valve 0.15~0.25mm Crank pin diameter
32.984~33.000
mm
Exhaust
valve
0.25~0.35mm Crank pin width 21.00~21.07mm
Valve cone
Width
Intake valve 1.84~2.97mm Crankshaft big-end backlash 0.05~0.22mm
Exhaust
valve
1.98~3.11mm Roundness limit 0.05mm
Width of contact with race 0.9~1.1mm
Thermostat
Opening temperature 58~62ºC
Edge thickness
Intake valve 0.8mm Full open temperature 70ºC
Exhaust
valve
0.9mm
Mini. opening height of
valve
3mm
Head diameter
Intake valve 31.9~32.1mm
Fuel pump
Displacement 70 L@6000 r/min
Exhaust
valve
25.9~26.1mm Pressure 49kPa
Rod diameter
Intake valve 5.475~5.490mm Plunger stroke 5.85~9.65 mm
Exhaust
valve
5.460~5.475mm
Crankcase
Inner diameter of crankshaft
main journal
46.000~46.024m
m
Inner diameter of pipe 5.500~5.512mm
Clearance between
crankshaft main journal and
0.012~0.044mm