TABLE OF CONTENTS
2
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SERVICE OPERATIONS................................................................................................................................. 20
Changing the engine oil ...........................................................................................................................20
Draining the relay box ..............................................................................................................................21
Replacing the air filter ..............................................................................................................................22
Removal of the spark plug .......................................................................................................................23
Transmission............................................................................................................................................23
Installing the valve clearance...................................................................................................................27
Idle setting................................................................................................................................................28
Removal of the fuel filter ..........................................................................................................................28
Brake inspection ......................................................................................................................................28
Replacing the brake pads ........................................................................................................................29
Checking the brake fluid level ..................................................................................................................29
Rear brake linings ....................................................................................................................................30
MISCELLANEOUS OPERATIONS ................................................................................................................. 33
Removal of the fork..................................................................................................................................33
Replacing the bearings of the steering system........................................................................................33
Steering system tightening method..........................................................................................................35
Wheel bearing replacement.....................................................................................................................36
ELECTRICITY.................................................................................................................................................. 37
Ignition principle schematic/Carburetor heater ........................................................................................37
Checking the ignition system ...................................................................................................................38
Checking the carburettor heating circuit...................................................................................................39
Regulator/Starter motor relay/Ignition unit/Starter resistor/HT coil...................................................................40
Checking the starter motor relay..............................................................................................................40
Checking the starter resistance ...............................................................................................................41
Checking the high tension coil .................................................................................................................41
Vacuum-operated cock ............................................................................................................................42
FUEL SYSTEM................................................................................................................................................ 43
Removal of the carburettor.......................................................................................................................43
The carburettor and its components ........................................................................................................49
POWER UNIT ..................................................................................................................................................50