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Piper Lance II User Manual
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LANCE
II
SERVICE
MANUAL
SECTION
V
SURFACE
CONTROLS
5-1.
INTRODUCTION.
This
section
explains
the
removal,
installation,
and
rigging
and
adjustment
procedures
for
the
control
assemblies
of
the
various
structural
surfaces.
For
the
removal
and
installation
of
the
structural
surfaces
of
the
airplane,
refer
to
Section
IV.
The
assemblies
need
not
be
removed
in
order
of
paragraph
since
each
paragraph
describes
the
individual
removal
and
installation
of
the
various
assemblies.
The
following
tips
may
be
helpful
in
the
removal
and
installation
of
the
various
assemblies:
a.
It
is
recommended,
though
not
always
necessary,
to
level
and
place
the
airplane
on
jacks
during
rigging
and
adjustment,
especially
when
using
a
bubble
protractor
or
level.
b.
Remove
the
turnbuckle
barrels
from
cable
ends
before
withdrawing
the
cable
through
the
structures.
c.
Tie
a
cord
to
the
cable
end
before
drawing
cable
through
structures
to
facilitate
reinstallation
of
cable.
d.
When
turnbuckles
have
been
set
to
correct
tension,
no
more
than
three
threads
should
be
exposed
from
either
end
of
the
turnbuckle
barrel.
Locking
clips,
after
installation,
should
be
checked
for
security
by
trying
to
remove
the
clips
using
only
the
fingers.
Both
locking
clips
may
be
inserted
in
the
same
hole
of
the
turnbuckle
barrel,
or
they
may
be
installed
in
opposite
holes.
Locking
clips
should
not
be
reused.
e.
When
push
rods
or
rod
ends
are
provided
with
an
inspection
hole,
the
screw
shall
be
screwed
in
sufficiently
far
to
pass
the
hole.
This
can
be
determined
visually
or
by
feel,
inserting
a
piece
of
wire
into
the
inspection
hole.
Where
no
inspection
hole
is
provided,
there
shall
be
a
minimum
of
3/8
inch
thread
engagement.
f.
When
installing
rod
end
jam
nuts,
refer
to
Figure
5-la
for
proper
installation
method.
g.
Turnbuckle
terminals
should
be
screwed
an
approximately
equal
distance
into
the
barrel.
During
adjustment,
the
terminals
should
not
be
turned
in
a
manner
which
would
put
a
permanent
twist
in
the
cable.
h.
After
completion
of
adjustment,
tighten
and
inspect
each
jam
nut
thoroughly.
5-2.
DESCRIPTION.
The
Lance
II
is
controlled
in
flight
by
the
use
of
three
primary
control
surfaces,
consisting
of
ailerons,
stabilator
and
rudder.
Operation
of
these
controls
is
through
the
movement
of
the
control
column-tee
bar
assembly
and
rudder
pedals.
On
the
forward
end
of
each
control
column
is
a
sprocket
assembly.
A
chain
is
wrapped
around
the
sprockets
to
connect
the
right
and
left
controls
and
then
back
to
idler
sprockets
on
the
column's
tee
bar,
which
in
turn
connect
to
the
aileron
primary
control
cables.
The
cables
operate
the
aileron
bellcrank
and
push-pull
rods.
The
stabilator
is
controlled
by
a
cable
connected
to
the
bottom
of
the
tee
bar
assembly
and
operates
an
aft
fuselage
bellcrank
which
controls
a
push
rod
connected
to
the
balance
arm
of
the
stabilator.
Cables
also
connect
the
rudder
pedals
with
the
rudder
sector.
Provisions
for
directional
and
longitudinal
trim
control
is
provided
by
an
adjustable
trim
mechanism
for
the
stabilator
and
rudder.
The
stabilator
trim
is
controlled
by
a
wheel
and
drum
mounted
on
the
floor
tunnel
between
the
front
seats.
Cables
routed
aft
from
the
drum
to
a
screw
assembly
mounted
above
the
stabilator
attachment
point.
This
screw
assembly
in
turn
moves
the
push
rod
which
controls
the
stabilator
trim
tab.
The
rudder
trim
is
controlled
by
a
knob
and
screw
assembly
attached
to
the
rudder
pedal
assembly.
Revised:
10/3/80
SURFACE
CONTROLS
1F12
131
133
Table of Contents
Table of Contents
3
Schematic Diagram of RSA Fuel Injection System
7
Electrical Symbols
11
Landing Gear
13
Scope of Manual
13
Brake System
14
Flight Controls
14
Fuel System
14
Instrument and Autopilot System
14
Section II Handling and Servicing
15
Handling and Servicing
15
Dimensions
17
Serial Number Plate
17
Ia17
17
Station Reference Lines
17
Tools and Test Equipment
25
Torque Requirements
25
Installation of Flexible Hose Assemblies
31
Ground Handling
45
General
45
Leveling
46
Mooring
47
Parking
48
Taxiing
49
External Power Receptacle
49
Fuel System
50
1C2
50
Filling Fuel Tanks
50
Draining Fuel System
51
Servicing
50
General
50
Brake System
51
Servicing Brake System
51
Filling Brake Cylinder Reservoir
51
Draining Brake System
51
Hydraulic System
54
Servicing Hydraulic System
54
1C6
54
Servicing Hydraulic Pump Reservoir
54
Landing Gear System
54
Servicing Landing Gear
54
Inspection
77
Sectionv Surfacecontrols
131
Wing
131
Surface Controls
132
Description
132
Introduction
132
Control Column Assembly
138
Removal of Control Column Assembly
138
Aileron Controls
139
Removal of Aileron Control Cables
139
Installation of Aileron Control Cables
140
Removal of Aileron Bellcrank Assembly
142
Installation of Aileron Bellcrank Assembly
143
Rigging and Adjustment of Aileron Controls
143
Stabilator Controls
147
Removal of Stabilator Control Cables
147
Installation of Stabilator Control Cables
148
Rigging and Adjustment of Stabilator Controls
149
Stabilator Trim Controls
153
Removal of Stabilator Trim Assembly (Forward)
153
Installation of Stabilator Trim Assembly
154
Removal of Stabilator Trim Controls (Aft)
155
Installation of Stabilator Trim Controls (Aft)
155
Rigging and Adjustment of Stabilator Trim
155
Rudder and Steering Pedal Assembly
156
Installation of Rudder and Steering Pedal Assembly
157
Rudder Controls
159
Removal of Rudder Control Cables
159
Installation of Rudder Control Cables
160
Rigging and Adjustment of Rudder Controls
162
Rudder Trim Controls
162
Removal of Rudder Trim Controls
162
Sectionvi Hydraulic System
181
Description
181
Hydraulic System
181
Assembly of Hydraulic Pump
192
Installation of Hydraulic Pump
193
Gear Back-Up Extender Actuator Assembly
193
Removal of Gear Back-Up Extender Actuator Assembly
193
Installation of Gear Back-Up Extender Actuator Assembly
194
Check and Adjustment of Gear Back-Up Extender Actuator
196
Nose Gear Actuating Cylinder
199
Removal of Nose Gear Actuating Cylinder
199
Disassembly of Nose Gear Actuating Cylinder
200
Cleaning, Inspection and Repair of Nose Gear Actuating Cylinder
201
Assembly of Nose Gear Actuating Cylinder
201
Installation of Nose Gear Actuating Cylinder
201
Main Gear Actuating Cylinder
201
Removal of Main Gear Actuating Cylinder
201
Disassembly of Main Gear Actuating Cylinder
203
Cleaning, Inspection and Repair of Main Gear Actuating Cylinder 1111
203
Assembly of Main Gear Actuating Cylinder
203
Installation of Main Gear Actuating Cylinder
204
Hydraulic Lines
204
Sectionvii Landing Gear and Brake System
219
Description
221
Introduction
221
Landing Gear System
225
Nose Landing Gear System
225
Disassembly of Nose Gear Oleo
225
Cleaning, Inspection and Repair of Nose Gear Oleo
226
Assembly of Nose Gear Oleo
226
Removal of Nose Landing Gear
228
Cleaning, Inspection and Repair of Nose Landing Gear
230
Installation of Nose Landing Gear
230
Adjustment of Nose Landing Gear
236
Alignment of Nose Landing Gear
237
Removal of Nose Gear Door Assembly
238
Cleaning, Inspection and Repair of Nose Gear Door Assembly
239
Installation of Nose Gear Door Assembly
240
Adjustment of Nose Gear Doors
240
Main Landing Gear System
240
Disassembly of Main Gear Oleo
240
Cleaning, Inspection and Repair of Main Gear Oleo
245
Assembly of Main Gearoleo
245
Removal of Main Landing Gear
249
Cleaning, Inspection and Repair of Main Landing Gear
250
Installation of Main Landing Gear
251
Adjustment of Main Landing Gear
252
Alignment of Main Landing Gear
253
Cleaning, Inspection and Repair of Main Gear Door Assembly
256
Installation of Main Gear Door Assembly
256
Troubleshooting
225
Landing Gear Limit Switches
256
Adjustment of Nose Gear up Limit Switch
257
Adjustment of Main Gear down Limit Switch
258
Adjustment of Landing Gear Safety Switch (Squat Switch)
259
Adjustment of Gear Back-Up Extender Actuator Switch
259
Wheel Brake Assembly
269
Brake Master Cylinder (Hand/Parking Brake)
272
Brake Cylinder (10-27) (Toe Brake)
275
Brake Cylinder (1700) (Toe Brake)
275
Brake Cylinder (10-30) (Toe Brake)
278
Fuel System
291
2D12
291
Painted Tooth Centered in Timing Window
292
Timing Mark on Rotor Aligned with Pointer
292
Timing Light Connected to Magneto and Breakers
292
Checking Flyweight to Stop Pin Clearance
292
Checking Impulse Coupling for Magnetization
292
Orientation of Springs in Coupling Body
292
Checking Harness Lead Continuity
292
Checking Harness Lead Insulation Resistance
292
Removing Spring from Lead Assembly
292
Electrical System Troubleshooting
295
Temperature Pressure Chart
295
Aluminum Tubing Torque
295
Compressor Oil Charge
295
Oxygen System Component Limits
295
Propeller Installation
299
Propeller Blade Minor Repair
300
Propeller Governor
303
Engine Installation
306
Adjustment of Engine Controls
308
Fuel Injector
311
Fuel-Air Bleed Nozzle
313
Height of Spring in Distributor Block Tower
314
Contact Points
315
Engine Timing Marks
315
Timing Light Connected to Magneto
317
Timing Marks on Magneto Rotor
318
Cam End View of Magneto
322
Removing Impulse Coupling
323
Stop Pin Installation Dimension
324
Checking Flyweight Axial Wear with Drill Shank
325
Checking Flyweight Radial Wear with Gauge
325
Points of Coupling Body Wear
326
Acceptable and Deformed Coupling Springs
326
Lifting Inner End of Spring
328
Modified Pliers
330
Assembly Tool
331
Using Assembly Tool
331
Ferrule Positioned under Braid
331
Hydraulic System
291
Landing Gear and Brake System
291
1J3
291
Aerofiche Card no
291
Power Plant (Pa-32Rt-300) 2A8 Viiia
291
Power Plant (Pa-32Rt-300T) 2C8
291
Structure
291
Vsurface Controls
291
General/Engine
386
Engine
386
General
386
Airspeed Indicator
403
Troubleshooting
404
Troubleshooting
406
Manifold Pressure Gauge
407
Troubleshooting
407
Tachometer Indicator
407
Troubleshooting
408
Troubleshooting
409
Fuel Pressure Gauge (PA-32RT-300)
409
Troubleshooting
410
Turn and Bank Indicator
411
Troubleshooting
411
Electrical Instruments
412
Fuel Quantity Indicator
412
Troubleshooting
412
Oil Temperature Indicator
413
Electrical System
419
General
420
Index - Electrical System Schematics
422
Ammeter
443
General
455
Electrical System Component Loads
469
Electrical Symbols
487
Electrical Wire Coding
488
Electronics
501
Heating and Ventilating
512
Accessories and Utilities
520
4
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Piper Lance II Specifications
General
Manufacturer
Piper Aircraft
Max Takeoff Weight
3, 600 lb (1, 633 kg)
Crew
1
Horsepower
300 hp
Seats
6
Length
27 ft 7 in (8.41 m)
Capacity
5 passengers
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