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Lance II
Piper Lance II User Manual
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LANCE
II
SERVICE
MANUAL
6.
Loosen
the
connecting
bolts
(3)
of
the
idler
sprockets
(15
and
18)
to
allow
the
chain
to
fit
snug
around
the
control
wheel
sprockets
and
over
the
idler
sprockets.
7.
Connect
the
aileron
control
cables
(22)
to
the
ends
of
the
chains
(14
and
16)
with
bolts,
bushings,
nuts
and
cotter
pins
(19).
8.
Adjust
the
chain
turnbuckle
(6)
between
the
two
control
wheel
sprockets
to
allow
the
control
wheels
to
be
neutral
and
obtain
proper
cable
tension
as
given
in
Table
V-I.
It
may
be
necessary
in
order
to
have
both
control
wheels
neutral
to
set
the
chain
turnbuckle
to
neutralize
the
wheels
and
then
set
cable
tension
with
the
turnbuckles
located
under
the
floor
panel
aft
of
the
main
spar
as
instructed
in
Paragraph
5-11.
Before
safetying
the
turnbuckle,
check
that
when
the
ailerons
are
neutral,
the
control
wheels
will
be
neutral
and
the
chain
turnbuckle
centered.
Also
the
aileron
bellcranks
should
contact
their
stops
before
the
control
wheel
hits
its
stop.
Maintain
.030
to
.040
clearance
between
sprocket
pin
and
adjustable
stop
bolts
on
models
having
adjustable
tee
bar
stops.
9.
Set
stabilator
cable
tension
with
the
turnbuckle
in
the
aft
section
of
the
fuselage
and
instruction
given
in
Paragraph
5-15.
Check
safety
of
all
turnbuckles
upon
completion
of
adjustments.
10.
Tighten
the
connecting
bolts
(3)
of
the
idler
sprockets
(15
and
18).
11.
Install
the
floor
tunnel
plate
and
secure
with
screws.
Fasten
the
tunnel
carpet
in
place.
b.
Either
control
wheel
assembly
may
be
installed
by
the
following
procedure:
1.
Insert
the
control
wheel
tube
through
the
instrument
panel.
2.
Should
wires
for
the
various
Autopilot
systems
need
to
be
installed
in
the
control
tube,
route
them
through
the
hole
in
the
forward
side
of
the
tube
and
out
of
the
small
hole
in
the
side.
Position
the
rubber
grommet
in
the
hole
in
the
side
of
the
tube.
3.
On
the
left
control
tube,
install
the
stop
(12).
4.
Connect
the
control
wheel
tube
(4)
to
the
flexible
joint
(2)
of
the
tee
bar
assembly.
If
the
control
cables
and/or
chains
have
not
been
removed
or
loosened,
place
the
ailerons
in
neutral
and
install
the
control
tube
on
the
flexible
joint
to
allow
the
control
wheel
to
be
neutral.
Install
bolt,
washer
and
nut
(3)
and
tighten.
5-6.
AILERON
CONTROLS.
5-7.
REMOVAL
OF
AILERON
CONTROL
CABLES.
(Refer
to
Figure
5-2.)
a.
For
the
removal
of
any
of
the
control
cables
in
the
fuselage
or
wings,
first
remove
the
floor
panel
that
is
located
directly
aft
of
the
main
spar
by
removing
the
center
seats,
seat
belt
attachments
and
the
screws
securing
the
panel.
Lift
the
panel
and
remove
the
airplane.
b.
To
remove
either
the
right
or
left
primary
control
cables
(14
and
15)
that
are
located
in
the
fuselage,
the
following
procedure
may
be
used:
1.
Remove
the
fuel
selector
panel
cover
by
removing
the
rudder
trim
knob
and
the
cover
attachment
screws.
2.
Remove
the
lower
selector
cover
and
disconnect
the
fuel
selector
control
lever
from
the
selector
torque
tube
by
removing
the
attachment
pin
located
at
the
bottom
of
the
lever.
3.
Remove
the
tunnel
plate
just
aft
of
the
tee
bar
by
laying
back
enough
tunnel
carpet
to
remove
the
plate
attachment
screws.
4.
Remove
the
forward
heat
duct
from
one
side
of
the
floor
tunnel
(preferably
from
the
side
from
which
the
cable
is
to
be
removed)
by
removing
the
trim
control
wheel
cover,
the
heater
baffles
from
the
side
of
the
duct,
the
floor
carpet
and
the
duct
attachment
screws.
Issued:
1/3/78
SURFACE
CONTROLS
1F19
138
140
Table of Contents
Table of Contents
3
Schematic Diagram of RSA Fuel Injection System
7
Electrical Symbols
11
Landing Gear
13
Scope of Manual
13
Brake System
14
Flight Controls
14
Fuel System
14
Instrument and Autopilot System
14
Section II Handling and Servicing
15
Handling and Servicing
15
Dimensions
17
Serial Number Plate
17
Ia17
17
Station Reference Lines
17
Tools and Test Equipment
25
Torque Requirements
25
Installation of Flexible Hose Assemblies
31
Ground Handling
45
General
45
Leveling
46
Mooring
47
Parking
48
Taxiing
49
External Power Receptacle
49
Fuel System
50
1C2
50
Filling Fuel Tanks
50
Draining Fuel System
51
Servicing
50
General
50
Brake System
51
Servicing Brake System
51
Filling Brake Cylinder Reservoir
51
Draining Brake System
51
Hydraulic System
54
Servicing Hydraulic System
54
1C6
54
Servicing Hydraulic Pump Reservoir
54
Landing Gear System
54
Servicing Landing Gear
54
Inspection
77
Sectionv Surfacecontrols
131
Wing
131
Surface Controls
132
Description
132
Introduction
132
Control Column Assembly
138
Removal of Control Column Assembly
138
Aileron Controls
139
Removal of Aileron Control Cables
139
Installation of Aileron Control Cables
140
Removal of Aileron Bellcrank Assembly
142
Installation of Aileron Bellcrank Assembly
143
Rigging and Adjustment of Aileron Controls
143
Stabilator Controls
147
Removal of Stabilator Control Cables
147
Installation of Stabilator Control Cables
148
Rigging and Adjustment of Stabilator Controls
149
Stabilator Trim Controls
153
Removal of Stabilator Trim Assembly (Forward)
153
Installation of Stabilator Trim Assembly
154
Removal of Stabilator Trim Controls (Aft)
155
Installation of Stabilator Trim Controls (Aft)
155
Rigging and Adjustment of Stabilator Trim
155
Rudder and Steering Pedal Assembly
156
Installation of Rudder and Steering Pedal Assembly
157
Rudder Controls
159
Removal of Rudder Control Cables
159
Installation of Rudder Control Cables
160
Rigging and Adjustment of Rudder Controls
162
Rudder Trim Controls
162
Removal of Rudder Trim Controls
162
Sectionvi Hydraulic System
181
Description
181
Hydraulic System
181
Assembly of Hydraulic Pump
192
Installation of Hydraulic Pump
193
Gear Back-Up Extender Actuator Assembly
193
Removal of Gear Back-Up Extender Actuator Assembly
193
Installation of Gear Back-Up Extender Actuator Assembly
194
Check and Adjustment of Gear Back-Up Extender Actuator
196
Nose Gear Actuating Cylinder
199
Removal of Nose Gear Actuating Cylinder
199
Disassembly of Nose Gear Actuating Cylinder
200
Cleaning, Inspection and Repair of Nose Gear Actuating Cylinder
201
Assembly of Nose Gear Actuating Cylinder
201
Installation of Nose Gear Actuating Cylinder
201
Main Gear Actuating Cylinder
201
Removal of Main Gear Actuating Cylinder
201
Disassembly of Main Gear Actuating Cylinder
203
Cleaning, Inspection and Repair of Main Gear Actuating Cylinder 1111
203
Assembly of Main Gear Actuating Cylinder
203
Installation of Main Gear Actuating Cylinder
204
Hydraulic Lines
204
Sectionvii Landing Gear and Brake System
219
Description
221
Introduction
221
Landing Gear System
225
Nose Landing Gear System
225
Disassembly of Nose Gear Oleo
225
Cleaning, Inspection and Repair of Nose Gear Oleo
226
Assembly of Nose Gear Oleo
226
Removal of Nose Landing Gear
228
Cleaning, Inspection and Repair of Nose Landing Gear
230
Installation of Nose Landing Gear
230
Adjustment of Nose Landing Gear
236
Alignment of Nose Landing Gear
237
Removal of Nose Gear Door Assembly
238
Cleaning, Inspection and Repair of Nose Gear Door Assembly
239
Installation of Nose Gear Door Assembly
240
Adjustment of Nose Gear Doors
240
Main Landing Gear System
240
Disassembly of Main Gear Oleo
240
Cleaning, Inspection and Repair of Main Gear Oleo
245
Assembly of Main Gearoleo
245
Removal of Main Landing Gear
249
Cleaning, Inspection and Repair of Main Landing Gear
250
Installation of Main Landing Gear
251
Adjustment of Main Landing Gear
252
Alignment of Main Landing Gear
253
Cleaning, Inspection and Repair of Main Gear Door Assembly
256
Installation of Main Gear Door Assembly
256
Troubleshooting
225
Landing Gear Limit Switches
256
Adjustment of Nose Gear up Limit Switch
257
Adjustment of Main Gear down Limit Switch
258
Adjustment of Landing Gear Safety Switch (Squat Switch)
259
Adjustment of Gear Back-Up Extender Actuator Switch
259
Wheel Brake Assembly
269
Brake Master Cylinder (Hand/Parking Brake)
272
Brake Cylinder (10-27) (Toe Brake)
275
Brake Cylinder (1700) (Toe Brake)
275
Brake Cylinder (10-30) (Toe Brake)
278
Fuel System
291
2D12
291
Painted Tooth Centered in Timing Window
292
Timing Mark on Rotor Aligned with Pointer
292
Timing Light Connected to Magneto and Breakers
292
Checking Flyweight to Stop Pin Clearance
292
Checking Impulse Coupling for Magnetization
292
Orientation of Springs in Coupling Body
292
Checking Harness Lead Continuity
292
Checking Harness Lead Insulation Resistance
292
Removing Spring from Lead Assembly
292
Electrical System Troubleshooting
295
Temperature Pressure Chart
295
Aluminum Tubing Torque
295
Compressor Oil Charge
295
Oxygen System Component Limits
295
Propeller Installation
299
Propeller Blade Minor Repair
300
Propeller Governor
303
Engine Installation
306
Adjustment of Engine Controls
308
Fuel Injector
311
Fuel-Air Bleed Nozzle
313
Height of Spring in Distributor Block Tower
314
Contact Points
315
Engine Timing Marks
315
Timing Light Connected to Magneto
317
Timing Marks on Magneto Rotor
318
Cam End View of Magneto
322
Removing Impulse Coupling
323
Stop Pin Installation Dimension
324
Checking Flyweight Axial Wear with Drill Shank
325
Checking Flyweight Radial Wear with Gauge
325
Points of Coupling Body Wear
326
Acceptable and Deformed Coupling Springs
326
Lifting Inner End of Spring
328
Modified Pliers
330
Assembly Tool
331
Using Assembly Tool
331
Ferrule Positioned under Braid
331
Hydraulic System
291
Landing Gear and Brake System
291
1J3
291
Aerofiche Card no
291
Power Plant (Pa-32Rt-300) 2A8 Viiia
291
Power Plant (Pa-32Rt-300T) 2C8
291
Structure
291
Vsurface Controls
291
General/Engine
386
Engine
386
General
386
Airspeed Indicator
403
Troubleshooting
404
Troubleshooting
406
Manifold Pressure Gauge
407
Troubleshooting
407
Tachometer Indicator
407
Troubleshooting
408
Troubleshooting
409
Fuel Pressure Gauge (PA-32RT-300)
409
Troubleshooting
410
Turn and Bank Indicator
411
Troubleshooting
411
Electrical Instruments
412
Fuel Quantity Indicator
412
Troubleshooting
412
Oil Temperature Indicator
413
Electrical System
419
General
420
Index - Electrical System Schematics
422
Ammeter
443
General
455
Electrical System Component Loads
469
Electrical Symbols
487
Electrical Wire Coding
488
Electronics
501
Heating and Ventilating
512
Accessories and Utilities
520
4
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Piper Lance II Specifications
General
Manufacturer
Piper Aircraft
Max Takeoff Weight
3, 600 lb (1, 633 kg)
Crew
1
Horsepower
300 hp
Seats
6
Length
27 ft 7 in (8.41 m)
Capacity
5 passengers
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