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Piper Lance II User Manual
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LANCE
II
SERVICE
MANUAL
7-10.
CLEANING.
INSPECTION
AND
REPAIR
OF
NOSE
LANDING
GEAR.
a.
Clean
all
parts
with
a
suitable
dry
type
cleaning
solvent.
b.
Inspect
the
gear
components
for
the
following
unfavorable
conditions:
1.
Bolts,
bearings
and
bushings
for
excess
wear,
corrosion
and
damage.
2.
Gear
housing,
drag
links,
torque
links,
and
tension
spring
arm
for
cracks,
bends
or
misalignment.
3.
Downlock
hook
for
excess
wear
of
the
hook
and
bearing
surfaces.
4.
Downlock
pin
to
insure
no
looseness
is
present.
c.
Inspect
the
gear
tension
and
downlock
hook
springs
for
the
following:
1.
Excess
wear
or
corrosion,
especially
around
the
hook
portion
of
the
springs.
A
spring
should
be
rejected
if
wear
or
corrosion
exceeds
one-quarter
the
diameter
of
the
spring.
Clean
away
all
corrosion
and
repaint.
2.
Check
the
gear
tension
springs
for
load
tensions
below
minimum
allowable
tolerances.
The
minimum
allowable
tension
of
the
inner
spring
is
37
pounds
pull
at
13.75
inches
and
the
outer
is
60
pounds
pull
at
13.75
inches.
Measurement
is
taken
from
the
inner
side
of
each
hook.
If
it
is
found
that
either
spring
should
be
rejected,
replace
both
springs.
3.
Check
the
gear
downlock
hook
spring
for
load
tension
below
minimum
allowable
tolerance.
The
minimum
tension
of
the
spring
is
10.5
pounds
pull
at
4.5
inches.
Measurement
is
also
taken
from
the
inner
side
of
each
hook.
d.
Check
the
general
condition
of
each
limit
switch
and
its
actuator,
and
wiring
for
fraying,
poor
connections
or
conditions
that
may
lead
to
failures.
e.
Check
drag
link
through
center
travel
by
attaching
the
upper
and
lower
drag
links,
and
ascertaining
that
when
the
stop
surfaces
of
the
two
links
touch,
linkage
is
not
less
than
.125
nor
more
than
.250
of
an
inch
through
center.
Should
the
distance
exceed
the
required
through
center
travel
and
bolt
and
bushing
are
tight,
replace
one
or
both
drag
links.
f.
The
shimmy
dampener
requires
no
service
other
than
routine
inspection.
In
case
of
damage
or
malfunction,
the
dampener
should
be
replaced
rather-than
repaired.
g.
Repair
to
the
landing
gear
is
limited
to
reconditioning
of
parts
such
as
replacing
bearings
and
bushings,
smoothing
out
minor
nicks
and
scratches,
repainting
of
areas
where
paint
has
chipped
or
peeled
and
replacement
of
parts.
7-11.
INSTALLATION
OF
NOSE
LANDING
GEAR
(Refer
to
Figure
7-2.)
NOTE
When
assembling
any
units
of
the
landing
gear,
lubricate
bearings,
bushings,
and
friction
surfaces
with
the
proper
lubricant
as
described
in
Section
II.
a.
Attach
the
steering
bellcrank
(4)
with
bushing
to
its
mounting
plate
on
the
engine
mount
(44)
and
connect
the
steering
rods
(1).
Secure
each
with
bolt
and
nut
(3).
The
adjustment,
fore
and
aft,
of
the
bellcrank
may
be
made
after
the
gear
has
been
installed
and
rigged
and
adjusted.
b.
To
install
the
gear
housing
assembly,
position
the
gear
so
that
the
bolt
attachment
points
on
the
housing
(25)
align
with
the
attachment
points
on
the
engine
mount
(44).
Install
pivot
bolts,
washers
and
nuts
(7
and
33).
Tighten
the
nuts
to
a
snug
fit,
yet
allowing
the
gear
to
swing
free,
and
safety.
c.
The
drag
links
(32
and
35)
and
gear
tension
spring
arms
(43
and
45)
may
be
installed
by
the
following
procedure:
Revised:
I
I
/
1/83
LANDING
GEAR
AND
BRAKE
SYSTEM
1J14
229
231
Table of Contents
Table of Contents
3
Schematic Diagram of RSA Fuel Injection System
7
Electrical Symbols
11
Landing Gear
13
Scope of Manual
13
Brake System
14
Flight Controls
14
Fuel System
14
Instrument and Autopilot System
14
Section II Handling and Servicing
15
Handling and Servicing
15
Dimensions
17
Serial Number Plate
17
Ia17
17
Station Reference Lines
17
Tools and Test Equipment
25
Torque Requirements
25
Installation of Flexible Hose Assemblies
31
Ground Handling
45
General
45
Leveling
46
Mooring
47
Parking
48
Taxiing
49
External Power Receptacle
49
Fuel System
50
1C2
50
Filling Fuel Tanks
50
Draining Fuel System
51
Servicing
50
General
50
Brake System
51
Servicing Brake System
51
Filling Brake Cylinder Reservoir
51
Draining Brake System
51
Hydraulic System
54
Servicing Hydraulic System
54
1C6
54
Servicing Hydraulic Pump Reservoir
54
Landing Gear System
54
Servicing Landing Gear
54
Inspection
77
Sectionv Surfacecontrols
131
Wing
131
Surface Controls
132
Description
132
Introduction
132
Control Column Assembly
138
Removal of Control Column Assembly
138
Aileron Controls
139
Removal of Aileron Control Cables
139
Installation of Aileron Control Cables
140
Removal of Aileron Bellcrank Assembly
142
Installation of Aileron Bellcrank Assembly
143
Rigging and Adjustment of Aileron Controls
143
Stabilator Controls
147
Removal of Stabilator Control Cables
147
Installation of Stabilator Control Cables
148
Rigging and Adjustment of Stabilator Controls
149
Stabilator Trim Controls
153
Removal of Stabilator Trim Assembly (Forward)
153
Installation of Stabilator Trim Assembly
154
Removal of Stabilator Trim Controls (Aft)
155
Installation of Stabilator Trim Controls (Aft)
155
Rigging and Adjustment of Stabilator Trim
155
Rudder and Steering Pedal Assembly
156
Installation of Rudder and Steering Pedal Assembly
157
Rudder Controls
159
Removal of Rudder Control Cables
159
Installation of Rudder Control Cables
160
Rigging and Adjustment of Rudder Controls
162
Rudder Trim Controls
162
Removal of Rudder Trim Controls
162
Sectionvi Hydraulic System
181
Description
181
Hydraulic System
181
Assembly of Hydraulic Pump
192
Installation of Hydraulic Pump
193
Gear Back-Up Extender Actuator Assembly
193
Removal of Gear Back-Up Extender Actuator Assembly
193
Installation of Gear Back-Up Extender Actuator Assembly
194
Check and Adjustment of Gear Back-Up Extender Actuator
196
Nose Gear Actuating Cylinder
199
Removal of Nose Gear Actuating Cylinder
199
Disassembly of Nose Gear Actuating Cylinder
200
Cleaning, Inspection and Repair of Nose Gear Actuating Cylinder
201
Assembly of Nose Gear Actuating Cylinder
201
Installation of Nose Gear Actuating Cylinder
201
Main Gear Actuating Cylinder
201
Removal of Main Gear Actuating Cylinder
201
Disassembly of Main Gear Actuating Cylinder
203
Cleaning, Inspection and Repair of Main Gear Actuating Cylinder 1111
203
Assembly of Main Gear Actuating Cylinder
203
Installation of Main Gear Actuating Cylinder
204
Hydraulic Lines
204
Sectionvii Landing Gear and Brake System
219
Description
221
Introduction
221
Landing Gear System
225
Nose Landing Gear System
225
Disassembly of Nose Gear Oleo
225
Cleaning, Inspection and Repair of Nose Gear Oleo
226
Assembly of Nose Gear Oleo
226
Removal of Nose Landing Gear
228
Cleaning, Inspection and Repair of Nose Landing Gear
230
Installation of Nose Landing Gear
230
Adjustment of Nose Landing Gear
236
Alignment of Nose Landing Gear
237
Removal of Nose Gear Door Assembly
238
Cleaning, Inspection and Repair of Nose Gear Door Assembly
239
Installation of Nose Gear Door Assembly
240
Adjustment of Nose Gear Doors
240
Main Landing Gear System
240
Disassembly of Main Gear Oleo
240
Cleaning, Inspection and Repair of Main Gear Oleo
245
Assembly of Main Gearoleo
245
Removal of Main Landing Gear
249
Cleaning, Inspection and Repair of Main Landing Gear
250
Installation of Main Landing Gear
251
Adjustment of Main Landing Gear
252
Alignment of Main Landing Gear
253
Cleaning, Inspection and Repair of Main Gear Door Assembly
256
Installation of Main Gear Door Assembly
256
Troubleshooting
225
Landing Gear Limit Switches
256
Adjustment of Nose Gear up Limit Switch
257
Adjustment of Main Gear down Limit Switch
258
Adjustment of Landing Gear Safety Switch (Squat Switch)
259
Adjustment of Gear Back-Up Extender Actuator Switch
259
Wheel Brake Assembly
269
Brake Master Cylinder (Hand/Parking Brake)
272
Brake Cylinder (10-27) (Toe Brake)
275
Brake Cylinder (1700) (Toe Brake)
275
Brake Cylinder (10-30) (Toe Brake)
278
Fuel System
291
2D12
291
Painted Tooth Centered in Timing Window
292
Timing Mark on Rotor Aligned with Pointer
292
Timing Light Connected to Magneto and Breakers
292
Checking Flyweight to Stop Pin Clearance
292
Checking Impulse Coupling for Magnetization
292
Orientation of Springs in Coupling Body
292
Checking Harness Lead Continuity
292
Checking Harness Lead Insulation Resistance
292
Removing Spring from Lead Assembly
292
Electrical System Troubleshooting
295
Temperature Pressure Chart
295
Aluminum Tubing Torque
295
Compressor Oil Charge
295
Oxygen System Component Limits
295
Propeller Installation
299
Propeller Blade Minor Repair
300
Propeller Governor
303
Engine Installation
306
Adjustment of Engine Controls
308
Fuel Injector
311
Fuel-Air Bleed Nozzle
313
Height of Spring in Distributor Block Tower
314
Contact Points
315
Engine Timing Marks
315
Timing Light Connected to Magneto
317
Timing Marks on Magneto Rotor
318
Cam End View of Magneto
322
Removing Impulse Coupling
323
Stop Pin Installation Dimension
324
Checking Flyweight Axial Wear with Drill Shank
325
Checking Flyweight Radial Wear with Gauge
325
Points of Coupling Body Wear
326
Acceptable and Deformed Coupling Springs
326
Lifting Inner End of Spring
328
Modified Pliers
330
Assembly Tool
331
Using Assembly Tool
331
Ferrule Positioned under Braid
331
Hydraulic System
291
Landing Gear and Brake System
291
1J3
291
Aerofiche Card no
291
Power Plant (Pa-32Rt-300) 2A8 Viiia
291
Power Plant (Pa-32Rt-300T) 2C8
291
Structure
291
Vsurface Controls
291
General/Engine
386
Engine
386
General
386
Airspeed Indicator
403
Troubleshooting
404
Troubleshooting
406
Manifold Pressure Gauge
407
Troubleshooting
407
Tachometer Indicator
407
Troubleshooting
408
Troubleshooting
409
Fuel Pressure Gauge (PA-32RT-300)
409
Troubleshooting
410
Turn and Bank Indicator
411
Troubleshooting
411
Electrical Instruments
412
Fuel Quantity Indicator
412
Troubleshooting
412
Oil Temperature Indicator
413
Electrical System
419
General
420
Index - Electrical System Schematics
422
Ammeter
443
General
455
Electrical System Component Loads
469
Electrical Symbols
487
Electrical Wire Coding
488
Electronics
501
Heating and Ventilating
512
Accessories and Utilities
520
4
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Piper Lance II Specifications
General
Manufacturer
Piper Aircraft
Max Takeoff Weight
3, 600 lb (1, 633 kg)
Crew
1
Horsepower
300 hp
Seats
6
Length
27 ft 7 in (8.41 m)
Capacity
5 passengers
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