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Piper Lance II User Manual
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LANCE
II
SERVICE
MANUAL
5-18.
INSTALLATION
OF
STABILATOR
TRIM
ASSEMBLY
(FORWARD).
(Refer
to
Figure
5-9.)
a.
The
trim
control
wheel
(1)
with
drum
(3)
may
be
installed
by
the
following
procedure:
1.
Wrap
the
right
trim
cable
(8)
on
the
trim
drum
by
inserting
the
swagged
ball
of
the
cable
in
the
slot
provided
in
the
side
(right
side)
of
the
drum
that
mates
with
the
control
wheel,
and
looking
at
this
side,
wrap
the
drum
with
three
wraps
of
the
cable
in
a
clockwise
direction.
2.
Attach
the
control
wheel
(1)
to
the
cable
drum
(3)
by
aligning
the
long
lug
of
the
drum
with
the
long
slot
of
the
wheel
and
pushing
the
two
pieces
together.
3.
Wrap
the
left
trim
cable
(9)
on
the
drum
by
inserting
the
swagged
ball
of
the
cable
in
the
slot
provided
in
the
flanged
side
(left
side)
of
the
drum
and
looking
at
this
side,
wrap
the
drum
with
three
wraps
of
the
cable
in
a
clockwise
direction.
4.
Lubricate
and
install
the
bushing
in
the
control
wheel
and
drum.
5.
Align
the
control
cables
and
position
the
control
wheel
assembly
between
its
mounting
brackets
(4).
Ascertain
that
the
end
of
the
trim
indicator
wire
(2)
is
positioned
in
the
spiraled
slot
of
the
drum
(3)
with
no
bind
on
the
end.
Install
the
retainer
bolt
(7)
from
the
left
side
and
install
washer
and
nut.
AN960-616L
washers
may
be
added
as
required
between
right
hand
side
of
the
control
wheel
and
right
hand
mounting
bracket
to
eliminate
end
play.
6.
Install
the
cover
over
the
control
wheel
and
secure
with
screws,
unless
the
control
cables
have
yet
to
be
installed.
b.
The
trim
control
cables
(8
and
9)
may
be
installed
by
the
following
procedure:
1.
Draw
the
cable(s)
through
the
floor
tunnel.
2.
Wrap
the
cable
drum
(3)
and
install
the
trim
control
wheel
as
given
in
Step
a.
3.
Position
the
cable
pulleys
(6)
on
their
mounting
bracket
and
install
the
clevis
pin,
washer
and
cotter
pin
(5).
4.
Connect
the
cable
(8
or
9)
to
the
aft
cable
(12)
at
the
turnbuckle
(10
or
1
)
in
the
aft
section
of
the
fuselage.
Install
aft
cable
(12)
if
not
installed.
5.
Install
the
cable
guard
at
the
cable
pulleys
(13)
in
the
aft
lower
section
of
the
fuselage
forward
of
the
cable
turnbuckles.
6.
Install
the
cable
guard
plate
(33)
at
the
underside
of
the
pulley
cluster
(34)
located
in
the
aft
area
of
the
aft
floor
tunnel
and
secure
with
screws.
7.
Install
the
pin
type
cable
guard
(38)
at
the
underside
of
the
pulleys
(36)
located
in
the
forward
area
of
the
aft
floor
tunnel
and
secure
it
with
a
tinnerman
nut.
8.
Install
the
cable
rub
blocks
(39)
located
on
the
aft
side
of
the
main
spar
housing
and
secure
with
screws.
9.
Remove
the
blocks
that
secure
the
aft
trim
cable
and
check
that
the
cables
are
seated
on
their
pulleys.
10.
Set
cable
tension
and
check
rigging
and
adjustment
per
Paragraph
5-21.
Check
safety
of
all
turnbuckles.
11.
Install
the
tunnel
cover
on
the
forward
tunnel
and
secure
with
screws.
12.
Install
the
carpet
over
the
floor
tunnel.
13.
Install
the
heat
deflectors
on
each
side
of
the
floor
tunnel.
14.
Install
the
cover
over
the
trim
control
wheel
and
secure
with
screws
and
special
washers.
15.
Install
the
seat
belts
removed
from
the
top
of
the
floor
tunnel
and
secure
with
bolt,
washer
and
nut.
16.
Install
the
floor
panel
and
seat
belt
attachments
aft
of
the
main
spar,
and
secure
panel
with
screws.
17.
Install
the
aft
floor
tunnel
and
secure
with
screws.
18.
Install
the
carpet
over
the
aft
floor
tunnel.
19.
Install
the
trim
plate
on
top
of
the
forward
end
of
the
aft
floor
tunnel.
c.
Install
the
panel
to
the
aft
section
of
the
airplane
and
the
seats.
Revised:
10/3/80
SURFACE
CONTROLS
1G10
153
155
Table of Contents
Table of Contents
3
Schematic Diagram of RSA Fuel Injection System
7
Electrical Symbols
11
Landing Gear
13
Scope of Manual
13
Brake System
14
Flight Controls
14
Fuel System
14
Instrument and Autopilot System
14
Section II Handling and Servicing
15
Handling and Servicing
15
Dimensions
17
Serial Number Plate
17
Ia17
17
Station Reference Lines
17
Tools and Test Equipment
25
Torque Requirements
25
Installation of Flexible Hose Assemblies
31
Ground Handling
45
General
45
Leveling
46
Mooring
47
Parking
48
Taxiing
49
External Power Receptacle
49
Fuel System
50
1C2
50
Filling Fuel Tanks
50
Draining Fuel System
51
Servicing
50
General
50
Brake System
51
Servicing Brake System
51
Filling Brake Cylinder Reservoir
51
Draining Brake System
51
Hydraulic System
54
Servicing Hydraulic System
54
1C6
54
Servicing Hydraulic Pump Reservoir
54
Landing Gear System
54
Servicing Landing Gear
54
Inspection
77
Sectionv Surfacecontrols
131
Wing
131
Surface Controls
132
Description
132
Introduction
132
Control Column Assembly
138
Removal of Control Column Assembly
138
Aileron Controls
139
Removal of Aileron Control Cables
139
Installation of Aileron Control Cables
140
Removal of Aileron Bellcrank Assembly
142
Installation of Aileron Bellcrank Assembly
143
Rigging and Adjustment of Aileron Controls
143
Stabilator Controls
147
Removal of Stabilator Control Cables
147
Installation of Stabilator Control Cables
148
Rigging and Adjustment of Stabilator Controls
149
Stabilator Trim Controls
153
Removal of Stabilator Trim Assembly (Forward)
153
Installation of Stabilator Trim Assembly
154
Removal of Stabilator Trim Controls (Aft)
155
Installation of Stabilator Trim Controls (Aft)
155
Rigging and Adjustment of Stabilator Trim
155
Rudder and Steering Pedal Assembly
156
Installation of Rudder and Steering Pedal Assembly
157
Rudder Controls
159
Removal of Rudder Control Cables
159
Installation of Rudder Control Cables
160
Rigging and Adjustment of Rudder Controls
162
Rudder Trim Controls
162
Removal of Rudder Trim Controls
162
Sectionvi Hydraulic System
181
Description
181
Hydraulic System
181
Assembly of Hydraulic Pump
192
Installation of Hydraulic Pump
193
Gear Back-Up Extender Actuator Assembly
193
Removal of Gear Back-Up Extender Actuator Assembly
193
Installation of Gear Back-Up Extender Actuator Assembly
194
Check and Adjustment of Gear Back-Up Extender Actuator
196
Nose Gear Actuating Cylinder
199
Removal of Nose Gear Actuating Cylinder
199
Disassembly of Nose Gear Actuating Cylinder
200
Cleaning, Inspection and Repair of Nose Gear Actuating Cylinder
201
Assembly of Nose Gear Actuating Cylinder
201
Installation of Nose Gear Actuating Cylinder
201
Main Gear Actuating Cylinder
201
Removal of Main Gear Actuating Cylinder
201
Disassembly of Main Gear Actuating Cylinder
203
Cleaning, Inspection and Repair of Main Gear Actuating Cylinder 1111
203
Assembly of Main Gear Actuating Cylinder
203
Installation of Main Gear Actuating Cylinder
204
Hydraulic Lines
204
Sectionvii Landing Gear and Brake System
219
Description
221
Introduction
221
Landing Gear System
225
Nose Landing Gear System
225
Disassembly of Nose Gear Oleo
225
Cleaning, Inspection and Repair of Nose Gear Oleo
226
Assembly of Nose Gear Oleo
226
Removal of Nose Landing Gear
228
Cleaning, Inspection and Repair of Nose Landing Gear
230
Installation of Nose Landing Gear
230
Adjustment of Nose Landing Gear
236
Alignment of Nose Landing Gear
237
Removal of Nose Gear Door Assembly
238
Cleaning, Inspection and Repair of Nose Gear Door Assembly
239
Installation of Nose Gear Door Assembly
240
Adjustment of Nose Gear Doors
240
Main Landing Gear System
240
Disassembly of Main Gear Oleo
240
Cleaning, Inspection and Repair of Main Gear Oleo
245
Assembly of Main Gearoleo
245
Removal of Main Landing Gear
249
Cleaning, Inspection and Repair of Main Landing Gear
250
Installation of Main Landing Gear
251
Adjustment of Main Landing Gear
252
Alignment of Main Landing Gear
253
Cleaning, Inspection and Repair of Main Gear Door Assembly
256
Installation of Main Gear Door Assembly
256
Troubleshooting
225
Landing Gear Limit Switches
256
Adjustment of Nose Gear up Limit Switch
257
Adjustment of Main Gear down Limit Switch
258
Adjustment of Landing Gear Safety Switch (Squat Switch)
259
Adjustment of Gear Back-Up Extender Actuator Switch
259
Wheel Brake Assembly
269
Brake Master Cylinder (Hand/Parking Brake)
272
Brake Cylinder (10-27) (Toe Brake)
275
Brake Cylinder (1700) (Toe Brake)
275
Brake Cylinder (10-30) (Toe Brake)
278
Fuel System
291
2D12
291
Painted Tooth Centered in Timing Window
292
Timing Mark on Rotor Aligned with Pointer
292
Timing Light Connected to Magneto and Breakers
292
Checking Flyweight to Stop Pin Clearance
292
Checking Impulse Coupling for Magnetization
292
Orientation of Springs in Coupling Body
292
Checking Harness Lead Continuity
292
Checking Harness Lead Insulation Resistance
292
Removing Spring from Lead Assembly
292
Electrical System Troubleshooting
295
Temperature Pressure Chart
295
Aluminum Tubing Torque
295
Compressor Oil Charge
295
Oxygen System Component Limits
295
Propeller Installation
299
Propeller Blade Minor Repair
300
Propeller Governor
303
Engine Installation
306
Adjustment of Engine Controls
308
Fuel Injector
311
Fuel-Air Bleed Nozzle
313
Height of Spring in Distributor Block Tower
314
Contact Points
315
Engine Timing Marks
315
Timing Light Connected to Magneto
317
Timing Marks on Magneto Rotor
318
Cam End View of Magneto
322
Removing Impulse Coupling
323
Stop Pin Installation Dimension
324
Checking Flyweight Axial Wear with Drill Shank
325
Checking Flyweight Radial Wear with Gauge
325
Points of Coupling Body Wear
326
Acceptable and Deformed Coupling Springs
326
Lifting Inner End of Spring
328
Modified Pliers
330
Assembly Tool
331
Using Assembly Tool
331
Ferrule Positioned under Braid
331
Hydraulic System
291
Landing Gear and Brake System
291
1J3
291
Aerofiche Card no
291
Power Plant (Pa-32Rt-300) 2A8 Viiia
291
Power Plant (Pa-32Rt-300T) 2C8
291
Structure
291
Vsurface Controls
291
General/Engine
386
Engine
386
General
386
Airspeed Indicator
403
Troubleshooting
404
Troubleshooting
406
Manifold Pressure Gauge
407
Troubleshooting
407
Tachometer Indicator
407
Troubleshooting
408
Troubleshooting
409
Fuel Pressure Gauge (PA-32RT-300)
409
Troubleshooting
410
Turn and Bank Indicator
411
Troubleshooting
411
Electrical Instruments
412
Fuel Quantity Indicator
412
Troubleshooting
412
Oil Temperature Indicator
413
Electrical System
419
General
420
Index - Electrical System Schematics
422
Ammeter
443
General
455
Electrical System Component Loads
469
Electrical Symbols
487
Electrical Wire Coding
488
Electronics
501
Heating and Ventilating
512
Accessories and Utilities
520
4
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Piper Lance II Specifications
General
Manufacturer
Piper Aircraft
Max Takeoff Weight
3, 600 lb (1, 633 kg)
Crew
1
Horsepower
300 hp
Seats
6
Length
27 ft 7 in (8.41 m)
Capacity
5 passengers
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