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Piper Lance II User Manual
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LANCE
II
SERVICE
MANUAL
8A-27.
INSTALLATION
OF
OIL
COOLER.
a.
When
installing
fittings
in
the
oil
cooler,
care
should
be
used
to
prevent
excessive
torque
being
applied
to
the
cooler.
A
back-up
wrench
should
be
used
on
the
rectangular
fitting
boss,
employing
a
scissor
motion,
so
that
no
load
is
transmitted
to
the
cooler.
b.
If
fitting
cannot
be
positioned
correctly
using
a
torque
of
10
to
15
foot-pounds,
another
fitting
should
be
used.
c.
When
attaching
lines
to
the
cooler,
a
back-up
wrench
should
be
used.
d.
After
installation,
inspect
the
cooler
for
distorted
end
cups.
e.
Run-up
engine.
After
run-up,
check
for
oil
leaks.
8A-28.
INDUCTION
AIR
SYSTEM.
Induction
air
enters
the
intake
in
the
lower
cowl,
passes
through
the
filter
to
the
air
box.
Air
is
then
ducted
through
the
turbocharger
and
into
the
injector.
A
valve
is
installed
at
the
air
box
to
allow
for
the
manual
selection
of
alternate
air.
Alternate
air
is
taken
from
the
nose
gear
box
area.
The
following
should
be
checked
during
inspection:
a.
Check
that
the
air
valve
seals
are
tight
and
hinge
is
secure.
b.
Actuate
the
valve
to
determine
that
it
is
not
sticking
or
binding
and
the
control
cable
has
free
travel.
c.
Check
that
when
the
air
valve
is
fully
opened
and
the
cockpit
control
is
in
the
open
position,
the
cable
has
6
to
8
pounds
tension
when
lever
goes
into
full
open
and
locked
position.
This
insures
positive
seal
in
the
air
box.
Cable
tension
is
measured
at
the
control
lever
with
a
spring
scale.
Adjust
as
required.
d.
Check
the
automatic
magnetic
held
air
door
in
the
induction
tube
down
stream
of
the
blower
for
proper
operation
and
retension.
8A-29.
REMOVAL
OF
AIR
FILTER.
a.
Remove
the
filter
attachments
located
on
the
left,
right
and
forward
side
of
the
filter
by
removing
the
screws
on
the
outside
of
the
air
box
and
then
remove
the
brackets
securing
the
filter.
b.
Remove
the
filter.
8A-30.
SERVICING
AIR
FILTER.
Visually
inspect
the
filter
to
determine
its
condition.
Accumulation
of
exhaust
soot
(fine
carbon
particles)
collects
on
the
filter
and
causes
a
rapid
increase
in
restriction
or
short
filter
life,
washing
is
effective
on
carbon,
soot
and
oil
laden
filters.
Filters
should
be
rejected
for
use
if
the
paper
filter
material
is
torn
or
ruptured
or
the
housing
is
damaged.
The
filter
gasket
should
have
no
tears
and
be
securely
bonded
in
place.
The
usable
life
of
the
filter
should
be
restricted
to
one
year
or
500
hours,
whichever
comes
first.
The
method
of
cleaning
the
filter
is
as
follows:
a.
Tap
the
filter
on
a
hard
surface
to
remove
any
loose
particles
of
dust,
etc.
b.
Wash
the
filter
in
a
good
non-sudsing
detergent
or
the
filter
manufacturer's
cleaner
D-1400.
Mix
two
ounces
of
D-1400
to
one
gallon
of
water.
c.
Soak
the
filter
in
solution
for
15
minutes,
then
move
the
filter
back
and
forth
about
two
minutes
to
free
the
dirt
deposits
from
the
filter.
d.
Rinse
the
complete
filter
in
a
stream
of
water
until
rinse
water
is
clear.
(Maximum
water
pressure
40
psi.)
A
good
thorough
rinse
is
very
important.
e.
Dry
filter
thoroughly
before
reusing.
Do
not
use
light
bulbs
or
extreme
heat
for
drying.
f.
After
cleaning,
hold
filter
up
to
a
light
bulb
and
inspect
for
damage
or
ruptures.
Filters
should
not
be
oiled.
Issued:
1/3/78
2D2
POWER
PLANT
-
TURBO
361
363
Table of Contents
Table of Contents
3
Schematic Diagram of RSA Fuel Injection System
7
Electrical Symbols
11
Landing Gear
13
Scope of Manual
13
Brake System
14
Flight Controls
14
Fuel System
14
Instrument and Autopilot System
14
Section II Handling and Servicing
15
Handling and Servicing
15
Dimensions
17
Serial Number Plate
17
Ia17
17
Station Reference Lines
17
Tools and Test Equipment
25
Torque Requirements
25
Installation of Flexible Hose Assemblies
31
Ground Handling
45
General
45
Leveling
46
Mooring
47
Parking
48
Taxiing
49
External Power Receptacle
49
Fuel System
50
1C2
50
Filling Fuel Tanks
50
Draining Fuel System
51
Servicing
50
General
50
Brake System
51
Servicing Brake System
51
Filling Brake Cylinder Reservoir
51
Draining Brake System
51
Hydraulic System
54
Servicing Hydraulic System
54
1C6
54
Servicing Hydraulic Pump Reservoir
54
Landing Gear System
54
Servicing Landing Gear
54
Inspection
77
Sectionv Surfacecontrols
131
Wing
131
Surface Controls
132
Description
132
Introduction
132
Control Column Assembly
138
Removal of Control Column Assembly
138
Aileron Controls
139
Removal of Aileron Control Cables
139
Installation of Aileron Control Cables
140
Removal of Aileron Bellcrank Assembly
142
Installation of Aileron Bellcrank Assembly
143
Rigging and Adjustment of Aileron Controls
143
Stabilator Controls
147
Removal of Stabilator Control Cables
147
Installation of Stabilator Control Cables
148
Rigging and Adjustment of Stabilator Controls
149
Stabilator Trim Controls
153
Removal of Stabilator Trim Assembly (Forward)
153
Installation of Stabilator Trim Assembly
154
Removal of Stabilator Trim Controls (Aft)
155
Installation of Stabilator Trim Controls (Aft)
155
Rigging and Adjustment of Stabilator Trim
155
Rudder and Steering Pedal Assembly
156
Installation of Rudder and Steering Pedal Assembly
157
Rudder Controls
159
Removal of Rudder Control Cables
159
Installation of Rudder Control Cables
160
Rigging and Adjustment of Rudder Controls
162
Rudder Trim Controls
162
Removal of Rudder Trim Controls
162
Sectionvi Hydraulic System
181
Description
181
Hydraulic System
181
Assembly of Hydraulic Pump
192
Installation of Hydraulic Pump
193
Gear Back-Up Extender Actuator Assembly
193
Removal of Gear Back-Up Extender Actuator Assembly
193
Installation of Gear Back-Up Extender Actuator Assembly
194
Check and Adjustment of Gear Back-Up Extender Actuator
196
Nose Gear Actuating Cylinder
199
Removal of Nose Gear Actuating Cylinder
199
Disassembly of Nose Gear Actuating Cylinder
200
Cleaning, Inspection and Repair of Nose Gear Actuating Cylinder
201
Assembly of Nose Gear Actuating Cylinder
201
Installation of Nose Gear Actuating Cylinder
201
Main Gear Actuating Cylinder
201
Removal of Main Gear Actuating Cylinder
201
Disassembly of Main Gear Actuating Cylinder
203
Cleaning, Inspection and Repair of Main Gear Actuating Cylinder 1111
203
Assembly of Main Gear Actuating Cylinder
203
Installation of Main Gear Actuating Cylinder
204
Hydraulic Lines
204
Sectionvii Landing Gear and Brake System
219
Description
221
Introduction
221
Landing Gear System
225
Nose Landing Gear System
225
Disassembly of Nose Gear Oleo
225
Cleaning, Inspection and Repair of Nose Gear Oleo
226
Assembly of Nose Gear Oleo
226
Removal of Nose Landing Gear
228
Cleaning, Inspection and Repair of Nose Landing Gear
230
Installation of Nose Landing Gear
230
Adjustment of Nose Landing Gear
236
Alignment of Nose Landing Gear
237
Removal of Nose Gear Door Assembly
238
Cleaning, Inspection and Repair of Nose Gear Door Assembly
239
Installation of Nose Gear Door Assembly
240
Adjustment of Nose Gear Doors
240
Main Landing Gear System
240
Disassembly of Main Gear Oleo
240
Cleaning, Inspection and Repair of Main Gear Oleo
245
Assembly of Main Gearoleo
245
Removal of Main Landing Gear
249
Cleaning, Inspection and Repair of Main Landing Gear
250
Installation of Main Landing Gear
251
Adjustment of Main Landing Gear
252
Alignment of Main Landing Gear
253
Cleaning, Inspection and Repair of Main Gear Door Assembly
256
Installation of Main Gear Door Assembly
256
Troubleshooting
225
Landing Gear Limit Switches
256
Adjustment of Nose Gear up Limit Switch
257
Adjustment of Main Gear down Limit Switch
258
Adjustment of Landing Gear Safety Switch (Squat Switch)
259
Adjustment of Gear Back-Up Extender Actuator Switch
259
Wheel Brake Assembly
269
Brake Master Cylinder (Hand/Parking Brake)
272
Brake Cylinder (10-27) (Toe Brake)
275
Brake Cylinder (1700) (Toe Brake)
275
Brake Cylinder (10-30) (Toe Brake)
278
Fuel System
291
2D12
291
Painted Tooth Centered in Timing Window
292
Timing Mark on Rotor Aligned with Pointer
292
Timing Light Connected to Magneto and Breakers
292
Checking Flyweight to Stop Pin Clearance
292
Checking Impulse Coupling for Magnetization
292
Orientation of Springs in Coupling Body
292
Checking Harness Lead Continuity
292
Checking Harness Lead Insulation Resistance
292
Removing Spring from Lead Assembly
292
Electrical System Troubleshooting
295
Temperature Pressure Chart
295
Aluminum Tubing Torque
295
Compressor Oil Charge
295
Oxygen System Component Limits
295
Propeller Installation
299
Propeller Blade Minor Repair
300
Propeller Governor
303
Engine Installation
306
Adjustment of Engine Controls
308
Fuel Injector
311
Fuel-Air Bleed Nozzle
313
Height of Spring in Distributor Block Tower
314
Contact Points
315
Engine Timing Marks
315
Timing Light Connected to Magneto
317
Timing Marks on Magneto Rotor
318
Cam End View of Magneto
322
Removing Impulse Coupling
323
Stop Pin Installation Dimension
324
Checking Flyweight Axial Wear with Drill Shank
325
Checking Flyweight Radial Wear with Gauge
325
Points of Coupling Body Wear
326
Acceptable and Deformed Coupling Springs
326
Lifting Inner End of Spring
328
Modified Pliers
330
Assembly Tool
331
Using Assembly Tool
331
Ferrule Positioned under Braid
331
Hydraulic System
291
Landing Gear and Brake System
291
1J3
291
Aerofiche Card no
291
Power Plant (Pa-32Rt-300) 2A8 Viiia
291
Power Plant (Pa-32Rt-300T) 2C8
291
Structure
291
Vsurface Controls
291
General/Engine
386
Engine
386
General
386
Airspeed Indicator
403
Troubleshooting
404
Troubleshooting
406
Manifold Pressure Gauge
407
Troubleshooting
407
Tachometer Indicator
407
Troubleshooting
408
Troubleshooting
409
Fuel Pressure Gauge (PA-32RT-300)
409
Troubleshooting
410
Turn and Bank Indicator
411
Troubleshooting
411
Electrical Instruments
412
Fuel Quantity Indicator
412
Troubleshooting
412
Oil Temperature Indicator
413
Electrical System
419
General
420
Index - Electrical System Schematics
422
Ammeter
443
General
455
Electrical System Component Loads
469
Electrical Symbols
487
Electrical Wire Coding
488
Electronics
501
Heating and Ventilating
512
Accessories and Utilities
520
4
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Piper Lance II Specifications
General
Manufacturer
Piper Aircraft
Max Takeoff Weight
3, 600 lb (1, 633 kg)
Crew
1
Horsepower
300 hp
Seats
6
Length
27 ft 7 in (8.41 m)
Capacity
5 passengers
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