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PlanMill 50 S
Planmeca PlanMill 50 S User Manual
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Planmeca PlanMill
®
50 S
user's manual
EN
30018608
2
Table of Contents
Table of Contents
3
Introduction
7
Information Regarding this Manual
7
Limitation of Liability
10
Associated Documentation
11
Symbols on Product Labels
12
Protective Equipment Symbols
12
Packaging Symbols
13
Disposal Symbols
14
For Your Safety
15
Notes, Cautions and Warnings
15
Residual Risks and Fundamental Dangers
15
Reasonably Foreseeable Misuses
16
Warning Symbols
16
General Hazards
17
Danger Due to Electrical Energy
17
Mechanical Hazards
18
Danger of Fire
19
Substance Hazards
19
Noise / Sound Emissions
20
In Case of Emergency
21
In Case of Fire
21
Dangers Due to High Temperatures
21
General Hazards in the Workplace
22
Operator's Responsibility
22
Personnel Requirements
23
Qualifications
24
User
24
Electrician
24
Qualified Personnel
24
Manufacturer
24
Safety Equipment
25
Description of Safety Equipment
25
Safety Devices that Must be Provided by the Operator
26
Fire Protection
26
Environmental Protection
26
System Description
27
Materials
27
Cooling Liquid
27
Milling Tools
27
Milling Unit
29
Front View
29
Lid
30
Milling Unit Controls
31
Side View
32
Rear View
32
Connection Panel with Maintenance Unit
33
Tool Magazine (Direct Changer)
34
Cooling Liquid System
35
Coolant Tank
36
Axis Arrangement
37
Coordinates System
37
Assignment of Movement Axes
37
Adapters
38
Glass Ceramic Adapter
38
Attaching Glass Ceramic Adapter
38
Adapters for Premilled Abutments
40
DESS Adapter
40
Medentika Adapter
43
Nt-Trading Adapters
47
Operating Milling Unit
50
Safety Instructions for Operation
50
Procedure Prior to Operation
50
Switching Unit on
50
Switching Unit off
50
Procedure During Operation
51
Using Unit Controls
51
Touch Screen Control Panel
52
Control Buttons
52
Processing Modes
54
Dry Processing
54
Wet Processing
56
Modes of Operation
57
Automatic Mode
58
Set-Up Mode
58
Expanded Set-Up Mode
58
Inserting Workpiece
58
Removing Workpiece
59
Registering Tools in Control Software
60
Loading Tool Magazine
62
Changing Tools
63
Replacing Broken Milling Cutters
64
Before Milling
65
Process Description
65
Milling File Identifiers
65
Milling
65
Dry Milling
66
Wet Milling
67
Switching between Wet and Dry Milling
68
Switching off the Unit
68
After Operation
68
Control Software
69
Starting Software
69
User Interface
70
Touch Screen Commands
70
Tool Fields
73
Edit Tool Field
77
Registering Tool in Software
79
Information Bars
80
Status Indicators
81
Service, Maintenance and Cleaning
82
Safety Instructions for Service, Maintenance and Cleaning
82
Electrical System
83
Pneumatic System
83
Replacement Parts
83
General Cleanliness
84
Suitable Cleaning Products
84
Plastic Panels
84
Extraction Systems
85
Workpiece Holder (Clamping Device)
85
Tool Holders and Length Measuring Probe
85
Lid Guide Rails
85
Lubrication
85
Milling Spindle
85
Preventive Maintenance
87
Safety Instructions for Maintenance
87
Replacement Parts
87
Maintenance Instructions
88
Collet
88
Safety Interlocking System
90
Fan Filter
90
Cooling Liquids
90
Water Separator
91
Guide Rails and Drive Shafts
91
Coolant Tank
91
Maintenance Plan
93
Before Every Start-Up of Unit
93
Daily
93
Weekly or after Tool Breakage
93
Calibrating Milling System
94
Attaching Workpiece
94
Milling Zero Point and B-Axis Calibration Body
96
Measuring Zero Point and B-Axis Calibration Body
99
Calibrating Zero Point and B-Axis
100
Annual Maintenance
101
Troubleshooting
102
Troubleshooting Safety
102
Electrical Systems
102
Moving Parts
102
Improper Troubleshooting
103
How to Respond to Malfunctions
103
Troubleshooting Tables
103
Troubleshooting Tasks
111
Deactivating Emergency Stop
111
Replacing Fuses
112
Packaging and Storage
113
Packaging
113
Packaging Symbols
113
Transport
114
Safety Instructions for Transport
114
Eccentric Centre of Gravity
114
Improper Transport
114
Transporting
114
Disassembly and Disposal
116
Safety Information for Disassembly and Disposal
116
Disassembly
116
Disposal
116
Collection
117
Return and Collection Systems
117
Disposal Symbols
117
Customer Information
118
Warranty
118
Limitation of Liability
118
Technical Specifications
119
Milling Unit
119
Connected Loads
120
Environmental Conditions
120
Device Plate
121
Appendix A: Suction Unit (Optional)
122
Safety Instructions
122
Symbols Used
122
Electrical Safety
122
Dangers to Eyes, Breathing and Skin
122
Warning and Information Labels
122
Installation
124
Extractor Overview
124
Installing Extractor
124
Filter Blocked Signal
125
Remote Stop/Start
125
Electrical Supply Connection
125
General Safety Requirements
125
Operation
126
Manual Operation
126
Maintenance
126
Cleaning Unit
126
Replacing Filters
127
Pre Filter Replacement
127
Consumable Spares
128
Maintenance Protocol
128
Filter Disposal
128
Troubleshooting
128
Technical Specifications
128
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Planmeca PlanMill 50 S Specifications
General
Brand
Planmeca
Model
PlanMill 50 S
Category
Medical Equipment
Language
English
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