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Planmeca PlanMill 60 S User Manual

Planmeca PlanMill 60 S
114 pages
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Planmeca PlanMill
®
60 S
user's manual
EN
30040852

Table of Contents

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Planmeca PlanMill 60 S Specifications

General IconGeneral
BrandPlanmeca
ModelPlanMill 60 S
CategoryMedical Equipment
LanguageEnglish

Summary

1 Introduction

1.1 Information regarding this manual

Guidelines for understanding and using the user's manual for the Planmeca PlanMill 60 S.

1.2 Intended use

Specifies the intended application and purpose of the Planmeca PlanMill 60 S milling unit.

1.3 Limitation of liability

Details Planmeca's liability regarding product use, modifications, and adherence to the manual.

1.4 Accessories and modifications

Information on approved accessories, modifications, and their impact on CE conformity and warranty.

2 Associated documentation

3 Training

4 Registering your product

5 Annual maintenance

6 Symbols

6.1 Symbols on product labels

Explanation of various symbols found on the milling unit's product labels.

6.2 Packaging symbols

Details regarding symbols applied to packaging for safe handling during transport.

6.3 Disposal symbols

Information on symbols related to the disposal of electrical and electronic equipment.

7 For your safety

7.1 Safety equipment of milling unit

Covers essential safety equipment like stop buttons and protective doors, and their importance.

7.2 Personnel requirements

Defines the necessary qualifications and training for personnel operating the milling unit.

7.3 Safety instructions for operation

Provides critical safety guidelines and precautions to follow during the operation of the milling unit.

7.4 Residual risks and fundamental dangers

Outlines inherent risks and dangers associated with the milling unit's intended use.

7.5 Reasonably foreseeable misuses

Lists potential improper uses of the unit that could lead to injury or damage.

7.6 General hazards

Details common hazards like electrical, mechanical, fire, substance, and noise risks.

7.7 Freeing a trapped person

Procedure for safely releasing a person trapped within the milling unit's interior.

7.8 Fire protection

Measures and considerations for fire prevention and protection during operation.

7.9 In case of fire

Instructions on how to respond and extinguish a fire involving the milling unit.

7.10 Radiation hazards

Information on potential radiation hazards, particularly from the ionizer.

7.11 Dangers due to high temperatures

Warns about risks associated with high temperatures of materials and tools after processing.

8 System description

8.1 Materials

Lists the approved materials for dry and wet processing with the Planmeca PlanMill 60 S.

8.2 Coolant lubricant

Details on the use, properties, and handling of approved coolant lubricants.

8.3 Milling tools

Information on approved milling tools, their specifications, and usage.

9 Planmeca 60 S milling unit

9.1 Front view

Overview of the milling unit's front panel, including touch screen, protective door, and keys.

9.2 Side view

Illustrates the side components of the milling unit, such as ventilation slits.

9.3 Rear view

Details the components located on the rear of the milling unit, including connections and regulators.

9.4 Processing area

Description of the internal processing area, including lighting, spindle, and connection points.

9.5 Workpiece holder with tool magazine

Information on the tool magazine's capacity and the integrated workpiece holder.

9.6 Coolant lubricant system

Overview of the coolant lubricant system, including tank capacity and handling instructions.

9.7 Axis arrangement

Description of the milling unit's axis configuration and coordinate system.

10 Extraction system

11 Dry vs. wet milling process

12 Switching milling unit on/off

12.1 Switching milling unit on

Step-by-step instructions for powering on the milling unit.

12.2 Switching milling unit off

Step-by-step instructions for safely powering off the milling unit.

13 Control software

13.1 Top bar

Description of the persistent top bar elements in the control software interface.

13.2 Menu selection

How to navigate and select between the main menus (Jobs, Tools, Settings) in the software.

13.3 Jobs menu

Overview of the Jobs menu functions, including milling files and status displays.

13.4 Tools menu

Information on managing and viewing tool stations and their status within the software.

13.5 Settings menu

Access to various configuration options for the milling unit and its software.

14 Planmeca PlanCAM software as part of milling process

15 Adapters

15.1 Attaching C-clamp adapter

Instructions for securely attaching the C-clamp adapter to the milling unit.

15.2 Glass ceramic adapter

Guide on how to install and use the glass ceramic adapter.

15.3 Adapters for premilled abutments

Overview and instructions for using adapters designed for premilled abutments.

16 Operating milling unit

16.1 Operating modes

Explanation of the different operating modes of the milling unit: Automatic and Setup.

16.2 Inserting workpiece/blank

Detailed steps for correctly inserting workpieces or blanks into the milling unit.

16.3 Removing workpiece

Instructions on how to safely remove workpieces after milling.

16.4 Loading tool magazine

Procedure for loading tools into the milling unit's tool magazine.

16.5 Assigning tools

How to allocate tool types to specific stations in the control software.

16.6 Changing tools in spindle

Instructions for changing tools currently in the machining spindle.

16.7 Replacing tools in magazine

Guide on how to replace tools within the tool magazine.

16.8 Milling

Preparation steps and procedures for initiating the milling process.

17 Cleaning and maintenance

17.1 Cleaning and maintenance plan

Schedule and guidelines for regular cleaning and maintenance tasks.

17.2 Safety instructions for cleaning and maintenance

Crucial safety precautions to observe before performing cleaning or maintenance.

17.3 Suitable cleaning products

Recommendations for appropriate cleaning agents and products to use.

17.6 Milling chamber

Procedure for cleaning the milling chamber to ensure proper function.

17.7 Milling spindle

Guidelines for handling and maintaining the milling spindle for optimal service life.

17.8 Collet

Information on cleaning, inspecting, and maintaining the collet.

17.14 Coolant lubricant tank

Instructions for emptying and cleaning the coolant lubricant tank.

17.17 Annual maintenance tasks

Key tasks and recommendations for annual maintenance performed by authorized technicians.

18 Calibrating milling unit

18.1 Milling calibration bodies

Steps for milling calibration bodies to ensure accurate operation.

18.2 Setting calibration bodies

Procedure for entering measurement results to set calibration bodies.

19 Troubleshooting

19.1 Safety instructions for troubleshooting

Essential safety precautions to follow before and during troubleshooting.

19.2 Troubleshooting table

A table listing common faults, their causes, solutions, and responsible parties.

20 Disposal

21 Technical information

21.1 Technical specifications

Detailed technical data and specifications for the Planmeca PlanMill 60 S.

21.2 Dimensions

Provides the physical dimensions of the milling unit from front and side views.

21.3 Space requirements

Specifies the minimum operating and service space requirements around the unit.

Appendix A: Extraction system (optional)

A.1 Safety instructions

General safety warnings, including symbols, electrical safety, and handling precautions.

A.2 Installation

Instructions for the proper installation and setup of the extraction system.

A.3 Operation

Guidelines for operating the extraction unit, including manual control.

A.4 Maintenance

Information on user maintenance tasks like cleaning and filter replacement.

A.5 Troubleshooting

Guidance for resolving common issues with the extraction system.

A.6 Technical specifications

Technical data, capacity, and environmental operating range of the extraction unit.

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