9.7 Information bars............................................................................................................................74
9.8 Status indicators...........................................................................................................................75
10 Service, maintenance and cleaning..........................................................................................................76
10.1 Safety instructions for service, maintenance and cleaning...........................................................76
10.1.1 Electrical system.......................................................................................................... 77
10.1.2 Pneumatic system........................................................................................................77
10.2 Replacement parts....................................................................................................................... 77
10.3 General cleanliness......................................................................................................................78
10.4 Suitable cleaning products........................................................................................................... 78
10.5 Plastic panels............................................................................................................................... 78
10.6 Extraction systems....................................................................................................................... 79
10.7 Workpiece holder (clamping device)............................................................................................ 79
10.8 Tool holders and length measuring probe....................................................................................79
10.9 Lid guide rails............................................................................................................................... 79
10.10 Lubrication....................................................................................................................................79
10.11 Milling spindle...............................................................................................................................79
11 Preventive maintenance........................................................................................................................... 81
11.1 Safety instructions for maintenance............................................................................................. 81
11.2 Replacement parts....................................................................................................................... 81
11.3 Maintenance instructions..............................................................................................................82
11.3.1 Collet............................................................................................................................ 82
11.3.2 Safety interlocking system........................................................................................... 84
11.3.3 Fan filter....................................................................................................................... 84
11.3.4 Cooling liquids..............................................................................................................84
11.3.5 Water separator........................................................................................................... 85
11.3.6 Guide rails and drive shafts..........................................................................................85
11.3.7 Coolant tank................................................................................................................. 85
11.4 Maintenance plan......................................................................................................................... 87
11.4.1 Before every start-up of unit.........................................................................................87
11.4.2 Daily............................................................................................................................. 87
11.4.3 Weekly or after tool breakage...................................................................................... 87
11.5 Calibrating milling system.............................................................................................................88
11.5.1 Attaching workpiece..................................................................................................... 88
11.5.2 Milling zero point and B-axis calibration body.............................................................. 90
11.5.3 Measuring zero point and B-axis calibration body....................................................... 93
11.5.4 Calibrating zero point and B-axis................................................................................. 94
11.6 Annual maintenance.....................................................................................................................95
12 Troubleshooting........................................................................................................................................96
12.1 Troubleshooting safety................................................................................................................. 96
12.1.1 Electrical systems........................................................................................................ 96
12.1.2 Moving parts.................................................................................................................96
12.1.3 Improper troubleshooting............................................................................................. 97
12.1.4 How to respond to malfunctions...................................................................................97
12.2 Troubleshooting tables................................................................................................................. 97
12.3 Troubleshooting tasks................................................................................................................ 105
12.3.1 Deactivating emergency stop.....................................................................................105
12.3.2 Replacing fuses..........................................................................................................106
13 Packaging and storage...........................................................................................................................107
13.1 Packaging...................................................................................................................................107
13.2 Packaging symbols.....................................................................................................................107
14 Transport................................................................................................................................................ 108
14.1 Safety instructions for transport..................................................................................................108
Table of contents
User's manual Planmeca PlanMill 50 S
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