Polaris 2014 Sportsman 570 EPS Forest - Page 438

IX.2
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
Coolant Level, Radiator ...................................... 2.24
Coolant Strength / Type ...................................... 2.26
Exploded Views ................................................. 3.16
Hose Maintenance ............................................. 2.25
Maintenance ...................................................... 2.24
Pressure Cap Test.............................................. 3.17
Pressure Test.............................................2.25, 3.17
Radiator ............................................................ 3.18
Radiator / Grill Screen ........................................ 2.27
Radiator Removal .............................................. 3.18
Specifications .................................................... 3.15
Thermostat Replacement.................................... 3.19
Water Pump Installation ...................................... 3.22
Water Pump Removal......................................... 3.22
Water Pump Service........................................... 3.22
Crankcase
Assembly........................................................... 3.83
Bearings............................................................ 3.79
Breather Valve ...........................................2.15, 3.75
Disassembly ...................................................... 3.68
Inspection.......................................................... 3.82
MAG Side Bearing Service.................................. 3.81
Separation......................................................... 3.76
Crankshaft
Inspection.......................................................... 3.78
Removal............................................................ 3.78
Crankshaft Position Sensor (CPS) .......................... 4.23
Current Draw
Key Off Test ..................................................... 10.29
CV Boot
Inner Plunging Joint / Boot Replacement.............. 7.30
Inspection..................................................2.29, 7.17
Outer Joint / Boot Replacement ........................... 7.27
Replacement ..................................................... 7.26
CV Boot Inspection ................................................ 7.24
CV Shaft
Exploded View ................................................... 7.26
Front ................................................................. 7.17
Front Axle Installation ......................................... 7.19
Front Axle Removal ............................................ 7.17
Rear.................................................................. 7.24
Service.............................................................. 7.26
Cylinder Head
Combustion Chamber Cleaning........................... 3.47
Disassembly ...................................................... 3.44
Inspection.......................................................... 3.45
Removal............................................................ 3.43
Warp ................................................................. 3.45
D
Decal Replacement ............................................... 5.40
Decimal Equivalent Chart ....................................... 1.15
Decompression ..................................................... 3.43
Diagnostic Code Table ........................................... 4.34
Digital Wrench
Communication Errors ........................................ 4.40
Controller Reprogramming.................................. 4.44
Diagnostic Connector ......................................... 4.40
Diagnostic Software ........................................... 4.39
Updates............................................................. 4.41
Version and Update ID........................................ 4.41
Versions ............................................................ 4.39
Drive Belt
Deflection .......................................................... 6.14
Inspection.......................................................... 6.12
Installation ......................................................... 6.12
Removal............................................................ 6.12
Drive Clutch
Assembly........................................................... 6.23
Bushing Service ................................................. 6.25
Cover Bushing Remove/Install ............................ 6.25
Exploded View ................................................... 6.15
Operation ............................................................ 6.4
Service .............................................................. 6.15
Spring ............................................................... 6.16
Driven Clutch
Assembly........................................................... 6.33
Bushing Service ................................................. 6.30
Disassembly / Inspection .................................... 6.29
Exploded View ...........................................6.28, 6.35
Operation ............................................................ 6.4
Service ......................................................6.28, 6.35
E
ECU
Electronic Control Unit ........................................ 4.11
Replacement ............................................. 4.11, 4.39
Service .............................................................. 4.11
EFI
Component Locations........................................... 4.6
Diagnostic Codes ............................................... 4.34
Exploded View ..................................................... 4.4
Operation Overview............................................ 4.10
Priming / Starting Procedure ............................... 4.10
Service Notes ......................................................4.3
Troubleshooting ................................................. 4.37
Electrical
Brake Light Switch............................................ 10.39
Coolant Sensor Test ......................................... 10.23
Electronic Throttle Control(ETC)........................ 10.21
EPS operation.................................................. 10.24
Fan Control Circuit ........................................... 10.22
Fan Control Circuit Operation ............................ 10.22
Gear Position Switch ........................................ 10.16
Instrument Cluster.............................................. 10.6
Regulator / Rectifier Location ............................ 10.31
Service Notes .................................................... 10.5
Speed Sensor .................................................. 10.20
Speedometer ..................................................... 10.6
Troubleshooting Diagrams ................................ 10.51
Voltage Drop Test ............................................. 10.26
Electronic Throttle Control (ETC) .......................... 10.21
Engine
Accessible Components ..................................... 3.30
Break-In Period .................................................. 3.37
Cam Chain and Guide Service ............................ 3.43
Cam Shaft Removal ........................................... 3.40