Polaris ACE 900 2018 User Manual

IX
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
IX.5
Disassembly .......................................................... 5.8
Drive Clutch Assembly ............................................5.20
Drive Clutch Assembly View ..................................... 5.11
Drive Clutch Bearing ...............................................5.13
Drive Clutch Bushing Service ....................................5.18
Drive Clutch Button to Tower Clearance ......................5.14
Drive Clutch Disassembly ........................................5.12
Drive Clutch Inspection............................................5.16
Drive Clutch Moveable Sheave Inspection ...................5.17
Drive Clutch Roller and Pin Inspection ........................5.15
Drive Clutch Shift Weights ........................................5.14
Drive Clutch Spider Removal ....................................5.15
Drive Clutch Spring.................................................5.12
Torque Specifications ............................................... 5.2
Troubleshooting .....................................................5.27
R
Radiator
Inspection / Cleaning...............................................2.29
Removal / Installation ..............................................3.20
Radiator Inspection....................................................3.19
Rear Bearing Carrier
Assembly .............................................................7.10
Disassembly .......................................................... 7.9
Installation ............................................................ 7.11
Removal................................................................ 7.8
Rear Brakes
Brake Caliper Assembly................................... 9.20, 9.22
Brake Caliper Disassembly.......................................9.21
Brake Caliper Inspection ..........................................9.22
Brake Caliper Installation .........................................9.23
Brake Caliper Removal............................................9.21
Brake Pad Assembly...............................................9.19
Brake Pad Inspection ..............................................9.19
Brake Pad Removal ................................................9.18
Rear Disc Replacement ...........................................9.24
Rear Disc Thickness Inspection.................................9.23
Rear Bumper
Removal / Installation ............................................ 10.30
Rear Caliper
Piston Bore I.D.......................................................9.22
Rear Drive Shaft
Installation ............................................................7.18
Removal...............................................................7.17
Rear Fender Flare
Removal / Installation ............................................ 10.27
Rear Storage Box
Removal / Installation ............................................ 10.30
Rear Suspension
Assembly View ......................................................8.28
Rear Shock Assembly View ......................................8.29
Rear Stabilizer Bar Assembly View ............................8.30
Rear Suspension Service
Rear Lower Control Arm Service................................8.33
Rear Stabilizer Bar Installation ..................................8.35
Rear Stabilizer Bar Removal .....................................8.35
Rear Upper Control Arm Service................................8.31
Reflash Authorization .................................................4.50
Regulator / Rectifier
Location ............................................................. 11.37
Replacement....................................................... 11.37
Relay
Operation ........................................................... 11.59
Right Side Seat Panel
Removal / Installation ............................................ 10.21
Rocker Panels
Left Removal / Installation ...................................... 10.23
Right Removal / Installation .................................... 10.23
ROPS
Front Tube Removal / Installation.................... 10.18-10.19
Side Bolsters ....................................................... 10.18
ROPS / Body Assembly Views
ROPS ..................................................................10.5
S
Seat
Adjustment / Removal / Installation........................... 10.15
Seat / Seat Belt Assembly View ............................... 10.16
Seat Belt ............................................................... 10.17
Switch................................................................ 11.32
Service ................................................................. 11.10
Service Products ........................................................ 2.3
Shift Cable
Adjustment ............................................................ 6.5
Inspection.............................................................. 6.4
Shift Lever
Installation ............................................................. 6.4
Removal................................................................ 6.3
Shock
Disassembly .........................................................8.43
Special Tools.........................................................8.42
Valve Shim Arrangement .........................................8.42
Walker Evans Rebuild Information .............................8.42
Shock Information
Walker Evans 1.5” Front Shock .................................8.40
Walker Evans 1.5” Rear Shock..................................8.41
Shock Piston Orientation, Walker Evans.........................8.42
Shock, Walker Evans, Assembly...................................8.46
Short ............................................................ 11.13-11.14
Spark Arrestor
Service ................................................................2.25
Spark Plug
Service ................................................................2.49
Special Tools............................................................. 1.5
Electrical .............................................................. 11.4
Engine .................................................................. 3.5
Final Drive ............................................................. 7.2
Fuel System ........................................................... 4.3
Push Rivet Removal Tool .........................................10.3
PVT/Clutching ........................................................ 5.2
Shock ..................................................................8.42
Steering / Suspension .............................................. 8.3
Transmission.......................................................... 6.2
Special Tools, Brakes .................................................. 9.3
Specification
Wheel Toe-Out ......................................................2.42
Specifications
Front Gearcase Lubrication Type/Capacity ................... 7.2
Starter Drive
Installation ............................................................3.79
Starter Motor
Installation .......................................................... 11.50
Removal............................................................. 11.49
Starter One-Way Clutch
Assembly .............................................................3.54
Disassembly .........................................................3.53
Inspection.............................................................3.52
Starter Solenoid
Operation ........................................................... 11.50
Test ................................................................... 11.50
INDEX

Polaris ACE 900 2018 Specifications

General

Brand	Polaris
Model	ACE 900 2018
Category	Offroad Vehicle
Language	English