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Rosenbauer R600 User Manual

Rosenbauer R600
70 pages
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28.03.1996 / PT / Rev 00
Feuerlöschpumpe R600
Fire Pump R600
© 1996
Betriebsanleitung
Operation Manual
BETRIEBSANLEITUNG
OPERATION MANUAL
R600 EINBAUPUMPE
R600 BUILT-IN PUMP
28.03.1996 / Rev. 00 / MKD-PT

Table of Contents

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Rosenbauer R600 Specifications

General IconGeneral
BrandRosenbauer
ModelR600
CategoryWater Pump
LanguageEnglish

Summary

Introduction

Manufacturer and After-Sales-Service Address

Provides contact details for the manufacturer and after-sales service department.

Signs and Symbols

Warning Signs and Their Meanings

Explains various warning signs used in the manual to highlight potential dangers.

Prohibition and Mandatory Signs

Illustrates and explains prohibition signs and mandatory safety signs.

Technical Data

Pump R600 Specifications

Details specifications for the R600 pump including manufacturer, design, and connections.

Drive, Gearbox, and Seals

Describes the drive type, shaft seal, casing materials, and operating parameters.

Pump Gearbox Details

Details specifications for the pump gearbox, including manufacturer, flanges, and materials.

Lantern/Bearing Block Details

Details specifications for the lantern or bearing block, including manufacturer, flanges, and materials.

Priming Pump Specifications

Details specifications for the priming pump, including type, operation, and lubrication.

RVMA 500 Foam System Specs

Details specifications for the RVMA 500 foam proportioning system, including type, performance, and accuracy.

Technical Description

Pump Working Principle

Explains the basic components and working principle of the centrifugal pump.

Pump Operation and Energy Conversion

Explains how velocity energy is converted to pressure and operational warnings.

Pump Construction and Suction Cover

Details the construction of the R600 pump and the features of the suction cover.

Drive, Gearbox, and Cooling System

Explains the pump's drive mechanism, gearbox, and the cooling system's working principle.

Priming System and Lift Calculations

Details the priming system and factors influencing maximum water lift.

Piston Priming Pump Working Principle

Describes the operational principle of the priming pump and its components.

Piston Priming Pump Cut-away View

Provides a detailed cut-away view and labeling of the piston priming pump.

Automatic Foam Proportioning System RVMA 500

Explains the automatic foam system, its advantages, and working principle.

RVMA 500 Foam System - Usage and Accuracy

Details the range of use, admixing rates, and accuracy of the RVMA 500 foam system.

Controls and Connections Identification

Identifies and labels various fittings, controls, and connection points on the pump.

Control Panel Illumination and Warning Lamps

Lists and explains control panel illumination and various warning lamps.

Pump Controls and Switches

Details various switches for pump operation, valves, and settings.

Preparation for Use

Pre-Operation Checks and Safety

Outlines pre-operation checks, safety precautions, and cleaning guidelines.

Engaging the Pump

Engaging the PTO and Starting the Pump Engine

Provides steps for engaging the Power Take-Off (PTO) and starting the pump engine safely.

Pump Operation

Tank Suction Operation

Details the procedure for operating the pump using tank suction.

Drafting Operation from Open Water Source

Explains how to operate the pump when drafting water from an open source.

Drafting Operation - Precautions and Procedure

Continues the drafting operation procedure and lists important precautions.

Automatic Suction Operation and Priming

Describes the automatic suction and priming operation, including performance notes.

Hydrant Operation

Details the procedure for operating the pump using a hydrant connection.

Hydrant Operation - Pressure Limits and Foam Use

Covers pressure limits, foam operation during hydrant use, and safety warnings.

Critical Safety Warnings and Water Hammer Prevention

Highlights critical safety warnings, including temperature, electrical conductivity, and water hammer.

Pump Pressure Governor (DRE) Operation

Explains the operation of the automatic pump pressure governor (DRE) for constant pressure.

Pump Pressure Governor (DRZ) - Operation and Failure

Details the DRZ governor operation, including emergency control and failure modes.

Foam Operation with RVMA 500 (from Tank)

Guides on operating the foam system using RVMA 500 from the internal tank.

Foam Operation with RVMA 500 (External Container)

Guides on operating the foam system using RVMA 500 from an external container.

Monitoring During Pump Operation

Lists continuous checks required during pump operation and safety actions.

Disengaging the Pumping Installation

Provides a step-by-step procedure for safely disengaging the pumping installation.

Short-Term Disengagement of Pumping Installation

Describes the procedure for temporarily disengaging the pumping installation.

Rapid Intervention Installation

Rapid Intervention Installation - Components and Safety

Details the components of the rapid intervention system and crucial safety warnings for its use.

Rapid Intervention Installation - Water and Foam Operation

Explains the operation of the rapid intervention system with water and foam, including safety precautions.

Filling the Water Tank

Filling the Water Tank with the Pump

Details the procedure for filling the water tank using the pump, including safety notes.

Filling Water Tank with Automatic Level Control

Describes filling the water tank using the automatic level control system.

Uncoupling Hoses and Pressure Release (Automatic Fill)

Covers uncoupling supply hoses and releasing pressure during automatic tank filling.

Maintenance

Flushing After Foam Operation (Internal Line)

Details the procedure for flushing the system after foam operation using the internal line.

Flushing After Foam Operation (External Connection)

Details flushing after foam operation using the external drafting/flushing connection.

Flushing Procedure and System Draining

Outlines the flushing steps, including priming pump flushing and draining the system.

Operation in Cold Climates and Drainage

Provides instructions for operating in cold climates and thorough drainage procedures.

Checking Procedures

Describes general checking procedures to ensure optimal reliability of the vehicle and installation.

Dry Vacuum Test Procedure

Details the procedure for performing a dry vacuum test to check system tightness.

Service and Repair Procedures

Emphasizes that service and repair must be done by specialists according to manufacturer guidelines.

Lubrication of Pump Gear Box

Provides instructions for checking and changing the oil in the pump gear box.

Lubrication of Priming Pump

Details the oil change and level check for the priming pump.

Check of Valve Plates and Priming Pump Belt

Covers checking valve plates for contamination and damage, and the priming pump drive belt.

Propeller Shaft Service

Describes the inspection and greasing intervals for the propeller shaft.

Servo Motor Emergency Control

Explains how to manually override the servo motor for the pump pressure governor in case of failure.

Battery Maintenance and Charging

Provides guidelines for checking, charging, and maintaining the vehicle battery.

Battery Safety Precautions and Charge States

Covers critical battery safety precautions and acid-density levels for charge states.

Battery Charging via Socket and Main Switch

Details battery charging using the vehicle socket and safe handling of the battery main switch.

Water and Foam Tank Maintenance and Sacrificial Anodes

Covers cleaning of water/foam tanks and inspection of sacrificial anodes for corrosion protection.

Handling and Storing Electronic Components

Storing, Packing, and Transporting Electronics with Housing

Provides guidelines for storing, packing, and transporting electronic components housed in casings.

Handling Printed Circuit Boards (PCBs)

Details precautions for handling and packing printed circuit boards to prevent damage.

Storage, Transport Limits, and Vehicle Work Precautions

Outlines storage/transport limits and precautions when working on vehicles with electronics.

Preventing Electrostatic Discharge

Explains methods to prevent electrostatic discharge when testing or working with electronics.

Protection During Drilling, Grinding, and Painting

Advises on protecting electronics from debris during drilling/grinding and from paint/liquids.

Trouble Shooting

Pump Not Operating or Poor Priming Performance

Lists causes and solutions for pump not operating or having poor priming performance.

Pump Noise, Vibration, and Poor Performance

Addresses issues like pump noise, vibration, and reduced performance, with corrective actions.

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