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ROTOTILT ICS User Manual

ROTOTILT ICS
39 pages
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_7225 2018-04-06
2200230
CAT 311-335 E/F
Control System - ICS
Translation of the Original Instructions _EN

Table of Contents

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ROTOTILT ICS Specifications

General IconGeneral
CategoryControl Systems
ManufacturerRototilt
FeaturesHigh precision
PrecisionHigh precision control of tiltrotator movements
CustomizationCustomizable settings and configurations to suit specific operational needs.

Summary

Overview

ICS control system

Lists components of the ICS control system.

Control Unit Functions

Control unit

Details the LEDs and basic function of control units.

Cab control unit, CCU

Describes the CCU's signal reception and transmission.

Rototilt® control unit, TCU

Explains the TCU's signal reception and sensor input.

Display

Covers settings, calibration, and buzzer function.

Switch, quick coupler locking function

Explains the interlocked switch for safety.

Machine Control and Handles

Machine control

Regulates oil flow for equipment via control unit.

Handle

Details handle switches and rollers for controlling functions.

Joystick Configurations

Option 1

Lists functions for Option 1 joystick configuration.

Option 2

Lists functions for Option 2 joystick configuration.

Operating the ICS System

Activate the ICS control system

System activation upon ignition.

Operating Rototilt®

Parallel operation of functions and proportional control.

Speed

Adjusting function speed via display settings.

Advanced Operational Functions

Pulsating function

Creates a shaking effect for material discharge.

Non-variable hydraulic flow, Extra 2

Locking flow with a switch and roller.

Quick Coupler Operation Guide

Operating Rototilt® quick coupler

Procedure for detaching the tool.

Quick Coupler Status and Indicators

Indicator Rod - Open

Shows lock status and warning indications on display.

Machine coupler status

Displays machine and tiltrotator coupler status.

Quick Coupler Attachment and Inspection

Attach the tool

Aligning and attaching the tool to the coupler.

Inspection of the quick coupler locking function

Verifying secure attachment of the tool.

Quick Coupler Variants

Quick coupler with SecureLock

Operation and warnings for SecureLock system.

Quick coupler QuickChange™

Operation of QuickChange™ system and sensor monitoring.

Rototilt® Detachment and Extra Hydraulics

Detach Rototilt®

Procedure for disconnecting the tiltrotator.

Safety plug

Function of the safety plug for machine coupler.

Operating extra hydraulics

Controlling extra hydraulics and switching to Rototilt.

Additional Operational Modes

Non-variable hydraulic flow

Locking flow using a switch and roller.

On/Off control

Starting and stopping full flow in one direction.

Operating CGC

Activating CGC with simultaneous button press.

ICS Configuration and Settings

Display

Configuring ICS via display menus and settings.

Language

Changing display language settings.

System Settings and Profiles

Operator settings

Adjusting and saving operator profiles.

Quick coupler

Opening the quick coupler via display and switch.

Speed

Adjusting general and specific function speeds.

Handle Configuration and Operation

Handle

Explains handle function configuration and toggling rotation/tilt.

Angle and Position Functions

Angles

Information on rotation and tilt angles.

Pulse function

Activating shake function with handle controls.

Set position

Saving current rotor/tilt positions for next start.

Saved position

Moving to predefined positions with saved settings.

Hydraulic Thumb Function

Hydraulic thumb

Preventing simultaneous use of tiltrotator and thumb.

Advanced Control Functions

Automatic Grade Control

Controlling automatic tilt and rotation via ICS.

Shake function/Frequency

Adjusting the frequency of the shake function.

Pressurising

Setting time for quick coupler locking pressurization.

Calibrate angles

Calibrating angles with the correct bucket for display accuracy.

System Information and Feeder Function

System information

Displays serial number, software versions, and hours counters.

Double feeder

Activating double feeder mode via Angles menu.

Service Reminders and Display Settings

Reminder service

8-hour service reminders for maintenance.

Reminder, other interval

Reminders for 40th, 160th, 500th hour operations.

Brightness

Adjusting display brightness using arrow keys.

Troubleshooting ICS

Active alarms

Displays current alarms with pictures or text.

Troubleshooting menu

Navigating current, historical alarms, and alarm log.

Historical alarms

Reading and deleting previous alarms.

Alarm log

Saving all alarms for review.

Input and Output Signal Diagnostics

Input signals

Information on signals for rollers, levers, and switches.

Output signals

Shows current for each output signal.

Coupler Locking and Machine Coupler Troubleshooting

Quick coupler locking function

Input/output signals for the lock circuit.

Troubleshooting of machine coupler

Diagnosing communications and sensor errors.

Communications error

RAC offline indicates CAN bus communication error.

Sensor failure

Sensor error in machine/quick coupler.

Troubleshooting QuickChange™

Troubleshooting QuickChange™

Sensor monitoring, faults, and hydraulic protection.

Schematics Overview

Valveblock, Tilt

Components of the tilt valve block.

Valveblock, Swivel

Components of the swivel valve block.

Harness Schematics R3 - R8

Harness C

Wiring diagram for Harness C.

Harness B

Wiring diagram for Harness B.

Harness A Schematics

Harness A

Wiring diagram for Harness A.

Harness A option oilquick

Wiring for oilquick option of Harness A.

Electric Swivel Wiring Details

Electric swivel oilquick RT -unit

Wiring for oilquick RT swivel unit.

Electric swivel M12

Wiring for M12 electric swivel.

Electric swivel

Wiring for standard electric swivel.

Machine Electrical Diagram

Cabin Harness C and Voltage Converter

Cabin Harness C

Wiring diagram for Cabin Harness C.

Voltage Converter

Wiring for the voltage converter.

Cabin Harness A and Relay Feed

Cabin Harness A

Wiring diagram for Cabin Harness A.

Relay Feed

Diagram for relay feed connections.

Boom Harness and Relay Block

Harness Boom

Wiring diagram for Harness Boom.

Relay Coupler Block

Diagram for relay coupler block.

Cabin Harness B

Cabin Harness B

Wiring diagram for Cabin Harness B.

Alarm List Overview

System error

Lists system error codes and possible causes/remedial actions.

Application error

Lists application error codes and possible causes/remedial actions.

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