Scania DI13 series User Manual

OPM 250 en-GB 2
©
Scania CV AB 2016, Sweden
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power classes . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Environment and safety . . . . . . . . . . . . . . . . . . 5
Environmental responsibility . . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warnings and advisories . . . . . . . . . . . . . . . . . 6
Certification . . . . . . . . . . . . . . . . . . . . . . . . . 12
Engine data plate . . . . . . . . . . . . . . . . . . . . . . . 13
Component identification . . . . . . . . . . . . . . . . 14
Starting and running . . . . . . . . . . . . . . . . . . . . 15
Checks before first start . . . . . . . . . . . . . . . . 15
Checks before running . . . . . . . . . . . . . . . . . 15
Starting the engine . . . . . . . . . . . . . . . . . . . . 15
Running. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine shutdown. . . . . . . . . . . . . . . . . . . . . . 18
Checks after running . . . . . . . . . . . . . . . . . . . 18
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance intervals . . . . . . . . . . . . . . . . . . 20
Lubrication system . . . . . . . . . . . . . . . . . . . . . 21
Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Checking oil level . . . . . . . . . . . . . . . . . . . . . 22
Changing the oil . . . . . . . . . . . . . . . . . . . . . . 23
Oil grade labels . . . . . . . . . . . . . . . . . . . . . . . 24
Cleaning the centrifugal oil cleaner . . . . . . . 25
Operational testing . . . . . . . . . . . . . . . . . . . . 29
Renewing the oil filter. . . . . . . . . . . . . . . . . . 30
Renewing the double, commutative oil filter 30
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 32
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Checking coolant level . . . . . . . . . . . . . . . . . 35
Checking coolant antifreeze and corrosion pro-
tection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Checking sacrificial anodes . . . . . . . . . . . . . 37
Checking the sea water pump impeller . . . . . 37
Changing the coolant and cleaning the cooling
system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Reading the air cleaner vacuum indicator. . . 48
Renewing the air cleaner filter element . . . . 48
Renewing the air cleaner safety cartridge . . . 49
Renewing an air filter with a non-renewable ele-
ment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Checking fuel level . . . . . . . . . . . . . . . . . . . . 50
Renewing the fuel filter. . . . . . . . . . . . . . . . . 51
Renewing and bleeding double, commutative
fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Renewing the water separating fuel filter . . . 53
Bleeding the fuel system using a hand pump 54
Bleeding the fuel system using a suction tool 55
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Checking the drive belt . . . . . . . . . . . . . . . . . 56
Checking for leaks . . . . . . . . . . . . . . . . . . . . .57
Checking and adjusting the valve clearance .58
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Composition of the fuel . . . . . . . . . . . . . . . . .64
Sulphur content of fuel. . . . . . . . . . . . . . . . . .64
Using DMX and DMA fuels in marine engines.
64
Temperature dependency of the fuel . . . . . . .65
Biodiesel (FAME) . . . . . . . . . . . . . . . . . . . . .65
Preparing the engine for storage . . . . . . . . . . .66
Handling the engine . . . . . . . . . . . . . . . . . . . .66
Preservative coolant . . . . . . . . . . . . . . . . . . . .66
Preservative fuel. . . . . . . . . . . . . . . . . . . . . . .66
Preservative oil. . . . . . . . . . . . . . . . . . . . . . . .66
Preparations for storage . . . . . . . . . . . . . . . . .67
EC declaration of conformity . . . . . . . . . . . . .69
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . .70
General data . . . . . . . . . . . . . . . . . . . . . . . . . .70
Lubrication system . . . . . . . . . . . . . . . . . . . . .71
Injection system . . . . . . . . . . . . . . . . . . . . . . .71
Cooling system. . . . . . . . . . . . . . . . . . . . . . . .72
Intake system . . . . . . . . . . . . . . . . . . . . . . . . .72
Electrical system . . . . . . . . . . . . . . . . . . . . . .72
Material content . . . . . . . . . . . . . . . . . . . . . . .73
Scania Assistance . . . . . . . . . . . . . . . . . . . . . . .74

Scania DI13 series Specifications

General

Cooling System	Liquid-cooled
Displacement	12.7 liters
Aspiration	Turbocharged
Aftertreatment	SCR (Selective Catalytic Reduction)
Engine Type	Inline 6-cylinder
Fuel System	Common rail direct injection