22 GS 461
5. Engine
5.1 Muffler
Check and if necessary repair the
fuel supply, carburetor, air filter and
ignition system before looking for
faults on the engine.
– Troubleshooting, b 3
To keep dirt particles from entering
the cylinder, move piston to top
dead center – the top dead center is
attained when the magnet poles of
the flywheel face upwards.
: Remove screws (1) and (2)
: Take out and examine the
exhaust casing (3), replace if
necessary
: Remove gasket (1) and unscrew
screws (2)
– always use a new gasket
– Remove and examine the
muffler, replace if necessary.
1
1
2411RA024 TG
2
2
3
2411RA025 TG
1
2
2
: Remove the muffler gasket (1)
and cooling plate (2)
– Installing and removing the spark
arresting screen, see Instruction
Manual
Installation
– Place the machine in an upright
position.
– Cover exhaust bore and remove
any fouling on the cylinder and
exhaust bore
: Examine and clean the mating
surfaces (arrows) on the exhaust
bore, cooling plate and muffler –
there must not be any gasket
residues or dirt particles in the
exhaust bore
Parts with damaged mating faces
must be replaced.
2411RA026 TG
1
2
2411RA027 TG
: Line up the cooling plate (1) with
the pegs (arrows) on the cylinder
exhaust port and attach
: Line up the muffler gasket (1)
with the pegs (arrows) of the
cooling plate (2) and attach
2411RA028 TG
1
1
2411RA029 TG
2