30 GS 461
: Place a piece of string (1) around
the manifold flange and guide
through the opening on the tank
housing
Ensure that the cylinder gasket is
correctly positioned.
: Push on cylinder (2) as far as it
will go and fit manifold flange (3)
onto tank housing
– Apply STIHL press fluid to the
outside of the manifold flange,
b 12
– Push tank housing towards the
cylinder and hold in place
: Pull the manifold flange (1)
through the hole with the ends of
the string (2)
– Remove the string
3443RA098 TG
3
1
2
3443RA100 TG
1
2
: Orient the manifold flange (1), –
the openings must rest against
the studs (2)
: Fit washer (3) and push
sleeve (4) into the opening of the
intake elbow (1)
– Reassemble remaining parts in
reverse order
5.6 Crankshaft
– Empty the fuel tank, b 1.1
– Remove front handlebar, b 8.2
– Remove the flywheel, b 6.5
– Remove short circuit wire,
b 6.6.3
– Remove clutch, b 4.2
– Remove flange and replace oil
seal, b 5.3.1
– Remove chain tensioner, b 4.4
– Remove guard, b 8.3
– Remove cylinder, b 5.5
– Remove piston, b 5.7
– Remove tank housing,
b 10.8.3
1 2
2
3 4
3443RA101 TG
Always fit new ball bearings and oil
seals when removing the
crankshaft, b 5.6.1 and b 5.3.
Clutch side half of crankcase
: Undo screws (1) and remove
flange (2)
The tools from the assembly tool kit
5910 007 2206 are used for
removal and installation.
: Unscrew the screws (arrows)
1
2
1
3443RA102 TG
2411RA046 TG