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Sun Microsystems DGA 5000 - User Manual

Sun Microsystems DGA 5000
84 pages
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EMISSIONS DIAGNOSTIC
PLATFORM
Operator’s Manual
HIGH TECH SECURES YOUR FUTURE

Table of Contents

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Sun Microsystems DGA 5000 Specifications

General IconGeneral
BrandSun Microsystems
ModelDGA 5000
CategoryMeasuring Instruments
LanguageEnglish

Summary

1 Safety

1.1 Safety Signal Words

Explains DANGER, WARNING, and CAUTION hazard levels and their meanings.

1.2 Safety Notice

Provides general safety advice for operators and emphasizes reading the manual.

1.3 Conventions

Explains text styles used in the manual for emphasis and clarity.

2 Product Specification

2.1 General

Details power supply, dimensions, and minimum PC specifications.

2.2 Gas Bench

Describes the gas bench and its components.

2.2.1 SGM II

Specific details and configuration for the SGM II gas bench model.

3 Introduction

3.1 The DGA 5000\Geogas 5000

Overview of the test instrument, its capabilities, and configuration.

3.2 Maintenance

Details operator maintenance tasks and requirements for authorized service personnel.

3.3 Options

Information regarding market-specific options available for the unit.

4 Functional Description

4.1 Platform Layout

Details the general physical layout of the diagnostic platform.

4.2 Gas Module Layout

Describes the physical layout and components of the gas module.

4.3 Common Program Elements

Explains common interface elements like screens, buttons, and menus.

4.4 Gas Analyser Icons

Explains toolbar and menu icons specific to the Gas Analyser.

5 System and Gas Analyser General Screens

5.1 Gas Analyser Menu

Describes the main menu interface for the Gas Analyser.

5.2 The Gas Analyser Maintenance Menu

Details the Gas Analyser Maintenance Menu and its access points.

5.3 Gas Analyser Maintenance Menu Options

Lists the maintenance procedures and functions accessible from the menu.

5.4 Gas Analyser System Settings

Guide to configuring system settings such as Lambda/AFR and fuel types.

5.5 Gas Analyser System Information

Explains how to view system information like software versions and calibration dates.

5.6 Print

Procedure for generating printouts of gas analyser test results.

6 Preparatory Steps

6.1 Connections

Details electrical and data connections for the Gas Analyser.

6.2 Start-Up

Steps for powering on the system and initiating the Gas Analyser software.

6.3 Daily Leak Check

Procedure and importance of performing a daily leak check for accuracy.

6.4 HC Residue Check

Describes the procedure for the HC residue check following zero-calibration.

6.5 Settings

Configuration of fuel type, speed factor, and Lambda/AFR selection.

6.6 Vehicle Connections

Connecting RPM pick-up and oil temperature probe to the vehicle.

7 Operation - General

7.1 Testing Tips

General advice and best practices for operating the gas analyser during tests.

7.2 Measurement Procedure

Detailed steps for performing measurements on a vehicle's exhaust.

7.3 Shut Down Procedure

Steps for safely shutting down the gas analyser unit.

8 Operation - The Free Measurement Procedure

8.1 The Free Measurement Screen

Description of the main screen for free measurement analysis.

8.2 Free Measurement Vehicle Setup

How to configure vehicle-specific settings for free measurements.

8.3 Saving and Loading Vehicle Setups

Procedures for saving and loading vehicle setup configurations.

8.4 Editing Limit Sets

Guide to modifying the test limits for measurements.

8.5 Free Measurement Test Procedure

Step-by-step instructions for conducting free measurement tests.

8.6 Storing Data in the Data Buffers

How to temporarily store current test readings in data buffers.

8.7 The Print Preview Window

How to review, print, or delete stored test data.

8.8 Printing Test Results

Reference to the section detailing the procedure for printing test results.

9 Maintenance

9.1 System Checks

Overview of operator-initiated system checks like leak and calibration tests.

9.2 Leak Check (Vacuum)

Procedure for performing a vacuum leak check on the gas analyser.

9.3 Leak Check (Gas)

Procedure for performing a gas leak check on the gas analyser.

9.4 Gas Calibration Check

Procedure for checking the gas measurement system calibration.

9.5 Check and;or Install the O2 Cell

Procedure for checking the status or installing a new O2 cell.

9.6 Routine Maintenance Procedures

Details on periodic checks, filter replacement, and general upkeep.

9.7 Error, Warning and System Status Messages

Explains how the system communicates errors, warnings, and status updates.

9.8 The Error;Warning Button

Details on the function and use of the Error/Warning button.

9.9 Maintenance Parts

List of available maintenance parts with part numbers.