Suzuki DL1000 - Cylinder Head Installation

ENGINE 3-95
• Hold the piston rings in proper position, and insert each of the
pistons into the respective cylinders.
NOTE:
When installing the cylinders, keep the cam chains taut. The
cam chain must not be caught between cam drive sprocket and
crankcase when turning the crankshaft.
• Tighten the cylinder nuts (M6) temporarily.
NOTE:
Fit the clamp to the front cylinder nut
A.
CYLINDER HEAD
• Pull the cam chains out of the cylinders and install the cam
chain guides
1.
NOTE:
There are the guide holders for the bottom ends of each cam
chain guide cast in the crankcase. Be sure that the cam chain
guides are inserted properly.
• Fit the dowel pins and new cylinder head gaskets to the cylin-
ders, front and rear.
#
• Place the rear cylinder head on the cylinder.
NOTE:
When installing the cylinder head, keep the cam chain taut.
• Tighten the cylinder head bolts (M10) to the specified two step
torque with a torque wrench sequentially and diagonally.
$ Cylinder head bolt (M10):
Initial 25 N·m (2.5 kgf-m, 18.0 lb-ft)
Final 47 N·m (4.7 kgf-m, 34.0 lb-ft)
REAR (No. 2)
FRONT (No. 1)
Use the new gaskets to prevent gas leakage.